Dispersing
Cost and
time savings
time savings
Scalability
Ultrafine fluids
Sustainability
RAPTECH dispersing technology
The challenges of dispersing
Dispersing describes the process in which a substance - often a liquid - is finely dispersed in another liquid or medium. The aim is to create a uniform mixture in which the components do not spontaneously separate again. Such a mixture is referred to as a dispersion system.
In the context of liquids, dispersion usually involves the production of emulsions. In this process, two liquids that are actually immiscible - such as oil and water - are mixed together so intensively that fine droplets of one phase remain distributed in the other. This fine distribution allows the liquids to combine, at least temporarily, to form a stable system.
A typical example of this is an oil-in-water emulsion, such as those found in milk or cosmetic creams. The tiny oil droplets are distributed in the aqueous phase in such a stable way that they do not immediately rise to the surface again and settle. This results in homogeneous, functional products with defined properties.
RAPTECH UADA cavitation technology offers innovative dispersing solutions.
In the context of liquids, dispersion usually involves the production of emulsions. In this process, two liquids that are actually immiscible - such as oil and water - are mixed together so intensively that fine droplets of one phase remain distributed in the other. This fine distribution allows the liquids to combine, at least temporarily, to form a stable system.
A typical example of this is an oil-in-water emulsion, such as those found in milk or cosmetic creams. The tiny oil droplets are distributed in the aqueous phase in such a stable way that they do not immediately rise to the surface again and settle. This results in homogeneous, functional products with defined properties.
RAPTECH UADA cavitation technology offers innovative dispersing solutions.
Cavitation technology for your dispersing application
CaviFlow® modules
Dispersing with our cavitation technology
With the combination of patented RAPTECH UADA cavitation technology and the CaviFlow® inline module, we are redefining dispersion. The targeted use of ultrasonic acoustics in the continuous flow process produces stable, homogeneous emulsions and extremely fine dispersions - without the need for conventional agitator systems or high-maintenance mixing units.
Highly efficient dispersion directly in the process
The CaviFlow® inline module can be easily integrated into existing production lines and is immediately ready for operation. The RAPTECH UADA technology creates controlled cavitations that disperse liquids efficiently and reproducibly. This produces the finest droplet size distributions with minimal energy input - inline, continuously and without mechanical stress on the product.
Flexible use in a wide range of industries
Whether for the production of cosmetics, food, pharmaceutical products or chemicals: CaviFlow® impresses with its universal applicability and process reliability. Even media with widely varying viscosities can be processed stably and homogeneously. The result: increased product quality, reduced process times and a significant competitive advantage.
Low maintenance, space-saving, economical
Compared to conventional dispersion technologies, the CaviFlow® system impresses with its compact design and the complete absence of mechanically moving components. This eliminates many of the typical sources of wear, which reduces maintenance costs to a minimum and significantly increases long-term operational reliability. At the same time, the space-saving inline module can be easily integrated into existing process systems without the need for extensive conversions or additional floor space.
This leads to a noticeable reduction in investment and operating costs, especially in production-intensive environments. Cleaning is also particularly straightforward and quick thanks to the easy-to-clean design, which minimizes downtimes and increases efficiency. This makes the system ideal for applications in industries with high hygiene requirements such as food production, pharmaceuticals or cosmetics.
This leads to a noticeable reduction in investment and operating costs, especially in production-intensive environments. Cleaning is also particularly straightforward and quick thanks to the easy-to-clean design, which minimizes downtimes and increases efficiency. This makes the system ideal for applications in industries with high hygiene requirements such as food production, pharmaceuticals or cosmetics.
Rethinking dispersion now - with CaviFlow® and RAPTECH UADA technology
Start your process optimization with low-maintenance, efficient cavitation technology that can be used across all industries - for stable emulsions, ultra-fine dispersions and maximum operational reliability.
Stable and ultra-fine dispersing fluids
With the patented RAPTECH UADA cavitation technology, stable and high-quality dispersing fluids can be produced - regardless of the viscosity of the starting media. Targeted acoustic cavitation introduces extremely fine and uniform particles into liquids, leading to exceptionally homogeneous and process-reliable results.
The technology is particularly suitable for demanding applications where ultra-fine distributions, temperature resistance and high stability are required.
Your advantages at a glance:
The technology is particularly suitable for demanding applications where ultra-fine distributions, temperature resistance and high stability are required.
Your advantages at a glance:
- Generation of fine and ultra-fine fluids with high uniformity
- Particle sizes < 5 micrometres for maximum surface distribution
- Excellent homogenization quality even with highly viscous media
- Stable viscosity for consistent product properties
- High temperature resistance for thermally stressed processes
- Long shelf life without phase separation
- Optimized transportability thanks to stable dispersions
CaviFlow® | Directly integrable
The RAPTECH CaviFlow® modules can be quickly and easily integrated into existing process systems and are immediately ready for operation - without any time-consuming installations or downtimes.
- Plug-in module for immediate use
- Flexible adaptation to different flow rates
- Cost-efficient thanks to low initial investment
Benefit from stable and ultra-fine dispersing fluids
Rely on RAPTECH's UADA cavitation technology and ensure the highest homogenization quality, process reliability and optimum product properties - even for demanding applications.
Inline dispersing on our UADA pilot plant
Research, development and practical testing combined
The further development of industrial dispersion processes requires maximum precision, efficiency and innovative strength. This is precisely where RAPTECH comes in with the only UADA pilot plant in Europe: a practice-oriented test environment in which dispersion using ultrasonic cavitation technology is tested and optimized under real conditions - far beyond the possibilities of theoretical CFD simulations.
Our interdisciplinary team of experts consisting of process engineers and mechanical engineering specialists develops customized dispersion solutions for a wide range of applications in the pilot plant. The patented RAPTECH UADA cavitation technology enables high-precision and reproducible processing of a wide variety of fluids.
Benefit from our R&D service and bring your dispersion processes to market maturity in a targeted manner - with tried-and-tested technology, in-depth expertise and individual project support.
Our interdisciplinary team of experts consisting of process engineers and mechanical engineering specialists develops customized dispersion solutions for a wide range of applications in the pilot plant. The patented RAPTECH UADA cavitation technology enables high-precision and reproducible processing of a wide variety of fluids.
Benefit from our R&D service and bring your dispersion processes to market maturity in a targeted manner - with tried-and-tested technology, in-depth expertise and individual project support.
Services
Financing & assembly
Our team will provide you with expert support in all project phases - from planning and installation to financing. Whether you are starting out with a rental model, secure commissioning or individual payment arrangements: Together we will find the right solution for your needs.
Let us discuss your requirements and realize the optimal implementation together.
- Professional installation service
- Flexible payment - only after successful commissioning
- CaviFlow® also available as a rental solution
Let us discuss your requirements and realize the optimal implementation together.
- Simply send us a short message. We look forward to your projects.
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Dispersing
Frequently asked questions on the topic: Dispersing
