Benefit from cavitation
Operating cost and time savings
Cost and
time savings
time savings
Scalability
Ultrafine fluids
Sustainability
Advantages of industrial cavitation solutions
Innovative inline process
The aim of our patented RAPTECH cavitation technology is clear: to optimize dispersion and homogenization processes for use in a wide range of industries.
Compared to high-maintenance ultrasonic homogenizers and large centrifuges, RAPTECH's CaviFlow® inline modules offer a time-saving plug & play solution to significantly reduce operating costs while increasing product quality. All processes take place within the cavitation module - without an external ultrasonic source.
In refineries, innovative cavitation technology helps to reduce greenhouse gas emissions by up to 25%. This is made possible by the ultra-fine homogenization of heavy fuel oil and the resulting cleaner combustion. We offer solutions for the production of environmentally friendly (bunker) fuel emulsions and for the purification of water through cavitation.
Compared to high-maintenance ultrasonic homogenizers and large centrifuges, RAPTECH's CaviFlow® inline modules offer a time-saving plug & play solution to significantly reduce operating costs while increasing product quality. All processes take place within the cavitation module - without an external ultrasonic source.
In refineries, innovative cavitation technology helps to reduce greenhouse gas emissions by up to 25%. This is made possible by the ultra-fine homogenization of heavy fuel oil and the resulting cleaner combustion. We offer solutions for the production of environmentally friendly (bunker) fuel emulsions and for the purification of water through cavitation.
CaviFlow® cavitation modules - let us convince you
Operating cost and time savings
RAPTECH cavitation technology stands for outstanding resource efficiency. Thanks to cost and time savings, our CaviFlow® inline modules have an advantage over lengthy batch processes with large pump volumes or tank decanting with imprecise batches. Especially in comparison to energy-intensive systems, such as high-maintenance ultrasonic homogenizers. Cavitation with CaviFlow® takes place exclusively in the module - without an external ultrasonic source.
The smart CaviFlow® cavitation modules require less tank volume and operate with reduced process times due to continuous single-stage operation. Cost savings due to lower maintenance requirements are the positive gain. RAPTECH cavitation technology guarantees the highest product quality.
Another plus: The hydrodynamic RAPTECH cavitation technology can be operated with low energy costs - naturally also with renewable energies. The CaviFlow® Plug & Play modules consume no electricity - only the upstream pumps.
In the homogenization of heavy fuel oil in the refinery sector, the patented RAPTECH cavitation technology achieves further specific advantages: clean combustion and - as a positive effect - equally clean process plants. This means significantly reduced kerosene deposits such as ash and coke in the pumps and pipes - and consequently less susceptibility to faults.
- Replacement for resource-intensive systems
- Improved ratio control
- Time savings through inline process in existing process plants
The smart CaviFlow® cavitation modules require less tank volume and operate with reduced process times due to continuous single-stage operation. Cost savings due to lower maintenance requirements are the positive gain. RAPTECH cavitation technology guarantees the highest product quality.
- Faster continuous process times
- Optimum utilization of the production area
- Reduced maintenance costs
Another plus: The hydrodynamic RAPTECH cavitation technology can be operated with low energy costs - naturally also with renewable energies. The CaviFlow® Plug & Play modules consume no electricity - only the upstream pumps.
In the homogenization of heavy fuel oil in the refinery sector, the patented RAPTECH cavitation technology achieves further specific advantages: clean combustion and - as a positive effect - equally clean process plants. This means significantly reduced kerosene deposits such as ash and coke in the pumps and pipes - and consequently less susceptibility to faults.
CaviFlow® | Low investment costs
The low-maintenance RAPTECH CaviFlow® inline modules can be quickly implemented in existing process systems.
- Plug & Play
- Customizable flow rates
- Low investment costs
Scalability and flexible industrial use
The innovative RAPTECH cavitation technology can be used for dispersing and homogenizing for a wide range of applications with scalable flow rates. We always consider individual customer requirements for the specific application.
With the CaviFlow® inline modules, hydrodynamic cavitation can be implemented as a plug & play solution in existing process systems to save space. For optimum utilization or even reduction of production areas.
- Scalable for various process parameters
- Can be used for a wide range of applications
- Additional technologies not required
With the CaviFlow® inline modules, hydrodynamic cavitation can be implemented as a plug & play solution in existing process systems to save space. For optimum utilization or even reduction of production areas.
- Low investment costs
- Implementation in existing process systems
- Connection with thread or flange
What is cavitation?
The patented RAPTECH cavitation technology is based on the control of hydrodynamic cavitation effects to change the aggregate states of fluids. The cavitation effect is caused by a pressure difference before and after fluids enter the CaviFlow® module.
The generated hydrodynamic cavitation induces chemical and physical effects through the release of
The cavitation effect enables fast and high-quality processes.
- Cavitation = formation and implosive collapse of a few micron-sized gas- or vapor-filled bubbles in liquids
The generated hydrodynamic cavitation induces chemical and physical effects through the release of
- Very high temperatures
- shear forces and pressures
The cavitation effect enables fast and high-quality processes.
Stable and ultra-fine fluids
With its homogenization and dispersion processes, the patented RAPTECH cavitation technology guarantees the highest product quality for fluids of different viscosities:
- Fine and ultra-fine fluids
- Particle sizes < 5 micrometers
- High homogenization quality
- Excellent viscosity
- Stability and temperature resistance
- Long shelf life
- Improved transportability
- Best rheological properties
- Ideal pour and flash point
- Lower preheating temperature
Cavitation | Use
- Industrial oil processing
- Alternative (bunker) fuels
- Water purification
- Chemicals
- Pharmaceuticals
- Cosmetics
- Food technology
Cavitation | Products
RAPTECH offers services and financing options for every product.
- CaviFlow® modules
- Individual processes
- Complete system installations
Sustainability and energy efficiency
RAPTECH cavitation technology offers solutions for the production of (marine) fuel emulsions for shipping and industrial power plants. The addition of biofuels to conventional fuels is a viable option to reduce emissions while maintaining systems. In short: to keep investment costs at a manageable level.
- Reducing consumption and pollutants
- ISO 8217:2024
- Without environmentally harmful additives
In refineries, RAPTECH cavitation technology represents significant progress towards sustainability. The inline homogenization of heavy fuel oil (HFO) results in more efficient and more complete combustion. This leads to a noticeable reduction in harmful emissions such as NOₓ, SOₓ and CO₂ - by up to 25%. An additional benefit: kerosene deposits in systems, pipes and pumps are significantly reduced, which increases operational safety and reduces maintenance costs.
- Clean combustion of HFO
- 25% less greenhouse gas emissions
- Clean systems and pumps
R&D service at Europe's only UADA pilot plant
RAPTECH not only simulates processes using computational fluid dynamics (CFD), but also implements them in practice on its own ultrasonic acoustic flow aggregate (UADA) pilot plant.
- Practice instead of just simulation
- Flexible process parameters
- Customized solutions
Services
Implementation & project support
Our RAPTECH team is there for you personally in every project phase. We are happy to support you with the commissioning of CaviFlow®.
Together we will find solutions. We look forward to hearing your requirements.
- Project conception
- Engineering services
- Visit to your company
Together we will find solutions. We look forward to hearing your requirements.
Cavitation technology for your business?
Our international team of process engineers and mechanical engineering experts is looking forward to your requirements.
- Simply send us a message and we will be happy to answer any questions you may have.
Request for:
Advantages of cavitation technology
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