Cavitation
Cost and
time savings
time savings
Scalability
Ultrafine fluids
Sustainability
RAPTECH UADA-Technologie
Patented UADA cavitation
With its patented UADA cavitation technology, RAPTECH offers a tailor-made solution for optimizing the dispersion and homogenization processes of fluids with a wide range of viscosities. The specially developed CaviFlow® inline modules enable fluids with very low to very high viscosities to be processed efficiently and ultra-fine.
The targeted control of cavitation raises the dispersion and homogenization of the fluids to a new level of quality. This ensures that an even distribution of the components is achieved and the homogeneity of the end products is improved. With this technological innovation, RAPTECH creates a reliable basis for more precise, reproducible and economically optimized processes in a wide range of industrial applications.
The targeted control of cavitation raises the dispersion and homogenization of the fluids to a new level of quality. This ensures that an even distribution of the components is achieved and the homogeneity of the end products is improved. With this technological innovation, RAPTECH creates a reliable basis for more precise, reproducible and economically optimized processes in a wide range of industrial applications.
- UADA stands for ultrasonic flow-through acoustic aggregate and is based on the precise control of cavitation effects.
Our cavitation technology is scalable and flexibly adaptable to the requirements of a wide range of industries:
- Chemicals
- Pharmaceuticals
- Cosmetics production
- Food technology
- Refineries
- Alternative fuels
- Water treatment plants
The RAPTECH CaviFlow® cavitation modules can easily be used inline as a plug & play solution in existing process systems. They are easy-to-clean, ready for immediate use and produce ultra-fine fluids with particle sizes < 5 micrometers.
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Time and cost benefits
Maximum efficiency through optimized cavitation processes
The RAPTECH UADA cavitation technology enables significant time and cost savings compared to conventional processes, while at the same time increasing product quality.
Cavitation as the key to increasing efficiency in the production process
Thanks to the inline process of the RAPTECH CaviFlow® modules, significant time savings are achieved during dispersion and homogenization. Maintenance costs are reduced and resource efficiency is increased.
Companies benefit from fast process times, reduced tank volumes and optimum use of production space.
Companies benefit from fast process times, reduced tank volumes and optimum use of production space.
Cavitation rethought - innovative processes for industry
The patented RAPTECH UADA technology sets standards in the dispersion and homogenization of fluids through the targeted use of cavitation. The cavitation effects are precisely controlled and monitored.
UADA stands for ultrasonic flow-through acoustic aggregate - a specially developed module that generates cavitation through pressure differences when the liquid enters.
UADA stands for ultrasonic flow-through acoustic aggregate - a specially developed module that generates cavitation through pressure differences when the liquid enters.
Quality advantage
Fluids with ultra-fine particle sizes
RAPTECH UADA cavitation technology guarantees high-quality processes. The result is fluids with the smallest droplet sizes < 5 micrometres, which meet all the requirements of modern dispersion and homogenization technology. The fluids prove their quality through excellent stability.
Cavitation as a key technology for sustainable processes in refineries
In industrial oil processing, the homogenization of heavy fuel oil ensures cleaner combustion.
- This can reduce greenhouse gas emissions by up to 30 percentLess
- contamination and deposits also lead to less susceptibility to faults in systems, pipes and pumps
Homogenization produces excellent fluid quality, high stability and optimum rheological properties - even with different viscosities. This optimizes the storage and transportability of the treated heavy oils.
Future-oriented application: Future Fuels
The patented UADA cavitation technology, with its effectiveness in homogenization, offers solutions for the production of environmentally friendly fuels.
- Water-emulsified (bunker) fuels with low consumption for shipping and industrial power plants
Clean applications: Water purification
Cavitation effects are used for the environmentally friendly treatment of industrial and waste water as well as drinking water purification. Due to the extreme conditions when the cavitation bubbles collapse, organic pollutants such as bacteria, viruses and other microbes and microorganisms are killed.
- Without chemical additives, but with up to 70 percent more effective pollutant degradation
Hydrodynamic cavitation for efficient and precise process optimization
At RAPTECH Eberswalde GmbH, we rely on the possibilities of hydrodynamic cavitation to make industrial processes more efficient and precise. Through the targeted generation and control of cavitation effects, we improve the dispersion and homogenization of fluids of various viscosities. Our technology makes it possible to implement processes more reproducibly, economically and at the highest quality level.
Maximum efficiency. Scalable applications.
Optimize your processes with UADA cavitation technology - economical, resource-saving and sustainable.
Cavitation - CaviFlow® modules
Maximum reliability and quality - Made in Germany
With the CaviFlow® inline modules, we offer an uncomplicated solution for integrating the innovative UADA cavitation technology quickly and efficiently into your existing production processes. Our CaviFlow® modules are available with different flow rates that are scalable for different industrial applications.
Thanks to the simple plug & play system with flange or threaded connections, the CaviFlow® modules can be used immediately. Each module communicates continuously with the Programmed Logic Controller (PLC) to report and retrieve operating commands, ensuring maximum control and safety.
The CaviFlow® inline modules are characterized by a durable technical design. They are made of robust black or stainless steel and have no moving parts, which minimizes maintenance and reduces susceptibility to faults. Quality manufactured in Germany guarantees you maximum reliability and efficiency.
Thanks to the simple plug & play system with flange or threaded connections, the CaviFlow® modules can be used immediately. Each module communicates continuously with the Programmed Logic Controller (PLC) to report and retrieve operating commands, ensuring maximum control and safety.
The CaviFlow® inline modules are characterized by a durable technical design. They are made of robust black or stainless steel and have no moving parts, which minimizes maintenance and reduces susceptibility to faults. Quality manufactured in Germany guarantees you maximum reliability and efficiency.
CaviFlow® modules
Scalable solutions for different production volumes
- CaviFlow® 6 | (6 m³/h)
- CaviFlow® 25 | (25 m³/h)
- CaviFlow® 50 | (50 m³/h)
- CaviFlow® 100 | (100 m³/h)
Do you have questions about our CaviFlow® modules?
Our team of process engineers and mechanical engineering experts is available.
Technology from RAPTECH
Cavitation - Areas of application
The patented RAPTECH UADA cavitation technology is a versatile technology for a wide range of industrial applications.
- Cavitation effects in chemical applications facilitate the production of ultra-fine emulsions by mixing the reactants and optimizing the reaction conditions
- Cavitation also has positive effects in the pharmaceutical sector and in the production of cosmetics: cavitation increases the stability of drugs and cosmetic emulsions, reduces particle sizes and optimizes formulations
- In food technology, the taste, consistency and stability of liquid foods depend largely on an effective dispersion and homogenization process, which RAPTECH UADA cavitation technology guarantees
- Sustainable treatment of process water, waste water and drinking water with RAPTECH cavitation technology - without any chemical additives but with up to 70% higher cleaning performance
Cavitation for a greener future
Cavitation processes show their full potential particularly in the field of industrial oil processing: the efficient homogenization of heavy fuel oil can reduce emissions by up to 30 percent. At the same time, water-emulsified fuels produced with cavitation enable a significantly more environmentally friendly use in energy supply.
Industrial oil processing
Alternative fuels
Water purification
Cavitation technology for your business?
Our international team of process engineers and mechanical engineering experts is looking forward to your requirements.
Cavitation - RAPTECH UADA pilot plant
Practice instead of just CFD simulation
Industrial cavitation technology is the key to the future of many production processes and requires constant research and continuous optimization.
With our own - and the only one in Europe - UADA pilot plant in the Berlin-Brandenburg metropolitan region, RAPTECH is ideally positioned to meet this challenge. Our RAPTECH cavitation technology with the patented UADA ultrasonic-acoustic flow unit has been brought to patent maturity here.
The RAPTECH pilot plant enables us to develop and test customized process solutions for our customers as an R&D service in order to fully exploit the advantages of cavitation technology in practice.
Our UADA pilot plant - your solution for precise process optimization:
With our own - and the only one in Europe - UADA pilot plant in the Berlin-Brandenburg metropolitan region, RAPTECH is ideally positioned to meet this challenge. Our RAPTECH cavitation technology with the patented UADA ultrasonic-acoustic flow unit has been brought to patent maturity here.
The RAPTECH pilot plant enables us to develop and test customized process solutions for our customers as an R&D service in order to fully exploit the advantages of cavitation technology in practice.
Our UADA pilot plant - your solution for precise process optimization:
- Unique in Europe:
With a capacity of 100 l/min and a tank volume of 240 m³, we are setting standards in the industry - Practice-oriented research:
We combine CFD simulations with real tests to develop reliable and well-founded process solutions - Individual process solutions:
We design customized processes that are tailored to your specific requirements - Measurements and laboratory analyses:
We offer comprehensive tests on stability, viscosity and rheological properties - Legally compliant documentation:
All results are documented in a legally compliant manner so that you can guarantee the quality and efficiency of your processes - Collaboration with research institutes:
We develop new technologies in close cooperation with universities and research institutes
R&D service UADA pilot plant
The RAPTECH UADA pilot plant enables us to implement applications of cavitation technology directly in practice.
In contrast to purely theoretical CFD simulations, we offer customized solutions based on real conditions.
In contrast to purely theoretical CFD simulations, we offer customized solutions based on real conditions.
Advantages:
- Practice-oriented research
- Individual process optimization
- Determination of parameters
- Legally compliant documentation
- Research partnerships
Services
Financing & assembly
The RAPTECH team supports you in every phase of your project. We are at your side with help and advice both during commissioning and for the secure financing of CaviFlow®.
- Installation service
- Payment only after commissioning
- CaviFlow® available for rent
- Simply send us a short message. We look forward to your projects.
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Cavitation
Frequently asked questions on the topic: Cavitation
