Inline homogenizer
Cost and
time savings
time savings
Scalability
Ultrafine fluids
Sustainability
RAPTECH UADA-Technologie
Inline homogenizer as a plug & play module for industrial processes
Efficient homogenization through hydrodynamic cavitation
The CaviFlow® inline homogenizer modules from RAPTECH offer a ready-to-connect solution for immediate integration into existing process chains. Based on the principle of hydrodynamic cavitation, they enable continuous, highly effective homogenization of a wide range of media - without the need for time-consuming retrofitting. Depending on the application, threaded or flanged connections are available for quick and flexible installation. The flow rate ranges up to 100 m³/h and can be scaled precisely to the respective process requirements.
Technology highlight: UADA module for controlled cavitation
- UADA stands for ultrasonic acoustic flow aggregate - a technology that makes targeted use of cavitation phenomena to optimize homogenization processes.
Industrial applications: Versatile and future-proof
Thanks to their modularity and scalability, the inline homogenizer modules are suitable for a wide range of industrial applications:
- Chemical process engineering
- Pharmaceutical production
- Cosmetic emulsion processes
- Food industry
- Refinery technology
- Production of alternative fuels
- Water and wastewater treatment
Intelligent system integration for precise process control
The CaviFlow® inline homogenizers can be connected directly to existing PLC or SCADA systems, enabling seamless recording and evaluation of relevant operating data in real time. This ensures precise control of all process parameters and creates maximum operational reliability and complete traceability.
Thanks to the sophisticated plug & play design, the modules are not only immediately ready for operation, but can also be used flexibly in a wide range of industrial applications. The combination of robust design, high scalability and intelligent controllability makes the CaviFlow® inline homogenizers a future-proof solution for efficient process optimization.
The CaviFlow® inline homogenizers can be connected directly to existing PLC or SCADA systems, enabling seamless recording and evaluation of relevant operating data in real time. This ensures precise control of all process parameters and creates maximum operational reliability and complete traceability.
Thanks to the sophisticated plug & play design, the modules are not only immediately ready for operation, but can also be used flexibly in a wide range of industrial applications. The combination of robust design, high scalability and intelligent controllability makes the CaviFlow® inline homogenizers a future-proof solution for efficient process optimization.
Rely on tried-and-tested solutions for maximum efficiency
Pens
Input
Low maintenance | No moving parts inside
Acoustic panel
Flow-optimized design for long-term process reliability
Robust inline homogenizer modules - low-maintenance and suitable for industrial use
The CaviFlow® inline homogenizer modules from RAPTECH are characterized by a sophisticated, flow-optimized design without moving internal elements. This design enables consistently stable process control, reduces mechanical wear to a minimum and allows virtually maintenance-free continuous operation. Manufactured from high-quality stainless steel, the modules reliably withstand chemical corrosion, abrasive media and thermal and mechanical loads - even under the most demanding operating conditions.
Maximum reliability for continuous industrial processes
The CaviFlow® inline homogenizer modules are consistently designed for reliable 24/7 use in industrial applications.
Thanks to the wear-free design, typical maintenance cycles are eliminated, significantly reducing unplanned downtimes. The result: a measurable reduction in operating and maintenance costs combined with high system availability.
Thanks to the wear-free design, typical maintenance cycles are eliminated, significantly reducing unplanned downtimes. The result: a measurable reduction in operating and maintenance costs combined with high system availability.
German engineering for efficient process solutions
RAPTECH relies on German engineering and uncompromising quality standards in the development and production of its inline homogenizer modules.
The modules, which are manufactured entirely in Germany, are used in a wide range of industries - from chemical process engineering, food and cosmetics production to water and wastewater treatment. You can rely on durable, precisely manufactured inline homogenizers "Made in Germany" for maximum efficiency and process reliability.
The modules, which are manufactured entirely in Germany, are used in a wide range of industries - from chemical process engineering, food and cosmetics production to water and wastewater treatment. You can rely on durable, precisely manufactured inline homogenizers "Made in Germany" for maximum efficiency and process reliability.
Seamless integration of inline homogenizer modules and targeted process optimization
The CaviFlow® inline homogenizer modules offer a ready-to-use solution for efficient integration into existing processes. Thanks to the sophisticated inline concept, they can be connected to existing plant structures without costly conversions. The modules are characterized by precise controllability, modular scalability and high process reliability. They therefore make a decisive contribution to the targeted improvement of your production processes - economically, flexibly and particularly easy to install.
Increased efficiency through flow-based inline homogenization
Production benefits thanks to modern inline homogenizer technology
The RAPTECH CaviFlow® inline homogenizer modules enable homogenization and dispersion processes to be significantly accelerated. The targeted control of cavitative effects shortens process times while significantly reducing maintenance costs. At the same time, energy and material efficiency is noticeably improved. The result is lower operating costs, optimized use of the plant area and a measurable increase in production productivity.
High-precision particle processing for complex applications
With the CaviFlow® inline homogenizer modules, fluids with particle sizes below 5 micrometres can be processed. This feature makes them the ideal solution for producing stable emulsions and finely dispersed systems of consistent quality.
The technology meets the highest requirements in regulated sectors such as the chemical industry, pharmaceuticals, food processing and cosmetics production.
The technology meets the highest requirements in regulated sectors such as the chemical industry, pharmaceuticals, food processing and cosmetics production.
Resource-saving technologies for industrial process engineering
RAPTECH's patented UADA cavitation technology offers an innovative approach to energy-efficient process design. The inline homogenizer module itself operates without electricity - only an upstream feed pump is required. This makes CaviFlow® significantly more energy-efficient than conventional homogenizers, agitators or centrifuges.
The inline homogenizer modules from RAPTECH therefore make a sustainable contribution to increasing the efficiency of industrial applications.
The inline homogenizer modules from RAPTECH therefore make a sustainable contribution to increasing the efficiency of industrial applications.
CaviFlow® inline homogenizer modules
Modular design and flexibly scalable for a wide range of production volumes
- CaviFlow® 6 | (6 m³/h)
- CaviFlow® 25 | (25 m³/h)
- CaviFlow® 50 | (50 m³/h)
- CaviFlow®100 | (100 m³/h)
Technical specifications of our inline homogenizer modules
The CaviFlow® inline homogenizer modules are designed for flexible flow rates and different production volumes. Thanks to their modular design, they can be adapted precisely to a wide range of process requirements - from chemical-technical processes and refinery processes to applications in the pharmaceutical and cosmetics industries and food production.
They can be integrated into existing process lines via a user-friendly plug & play design. Depending on the system requirements, DN 50 and DN 80 flange connections as well as threaded connections in 2 inch and 3 inch sizes are available.
For applications with higher energy input or increased throughput requirements, it is possible to operate several inline homogenizer modules in series. This cascading significantly increases the process intensity and offers a scalable solution for particularly demanding industrial applications.
They can be integrated into existing process lines via a user-friendly plug & play design. Depending on the system requirements, DN 50 and DN 80 flange connections as well as threaded connections in 2 inch and 3 inch sizes are available.
For applications with higher energy input or increased throughput requirements, it is possible to operate several inline homogenizer modules in series. This cascading significantly increases the process intensity and offers a scalable solution for particularly demanding industrial applications.
| CaviFlow® 6 | CaviFlow® 25 | CaviFlow® 50 | CaviFlow® 100 | ||
|---|---|---|---|---|---|
| Flow rate | up to 6 m³/h | up to 25 m³/h | up to 50 m³/h | up to 100 m³/h | |
| Form | max. 10 bar | max. 10 bar | max. 10 bar | max. 10 bar | |
| Pressure difference | 2-7 bar | 2-7 bar | 2-7 bar | 2-7 bar | |
| Density of processed liquid | up to 1,300 kg/m³ | up to 1,300 kg/m³ | up to 1,300 kg/m³ | up to 1,300 kg/m³ | |
| Viscosity of processed liquid at 50°C | up to 500 cSt | up to 500 cSt | up to 500 cSt | up to 500 cSt | |
| Material | Black steel, stainless steel | Black steel, stainless steel | Black steel, stainless steel | Black steel, stainless steel | |
| Working temperature | according to the data sheet of the liquid media | according to the data sheet of the liquid media | according to the data sheet of the liquid media | according to the data sheet of the liquid media | |
| Risk of explosion | no | no | no | no | |
| Connection | DN 50 flange or 2" thread | DN 50 flange or 2" thread | DN 80 flange or 3" thread | DN 80 flange or 3" thread | |
| Weight black steel | 17.5 kg | 24.0 kg | 44.0 kg | 48.0 kg | |
| Stainless steel weight | 17.8 kg | 24.2 kg | 44.5 kg | 48.5 kg | |
| Dimensions H/W/D (with flange) | 216x188x188 mm | 272x225x225 mm | 410x250x250 mm | 410x275x275 mm | |
| Dimensions H/W/D (with thread) | 216x130x130 mm | 272x200x200 mm | 410x250x250 mm | 410x275x275 mm | |
Optimize processes and reduce operating costs with inline homogenizer modules
Use the RAPTECH CaviFlow® inline homogenizer modules to speed up your production processes, create the finest fluid structures in the micrometre range and achieve lasting increases in efficiency in industrial inline processing.
Versatile inline homogenizers for demanding processes
CaviFlow® inline homogenizer modules with precise cavitation technology
The RAPTECH CaviFlow® inline homogenizer modules open up a wide range of applications in numerous branches of industry thanks to the patented UADA technology. The high-performance inline homogenization is based on specifically controlled cavitation and enables high-precision processing with maximum process reliability and reproducibility.
- In the chemical industry, the inline homogenizer modules enable the production of finely dispersed emulsions. Reactants are mixed evenly, creating ideal reaction conditions and significantly increasing process stability.
- In pharmaceutical and cosmetic processes, the modules significantly improve formulation quality. They reduce particle sizes, increase homogeneity and ensure an even distribution of active ingredients.
- In food production, the CaviFlow® inline homogenizer modules ensure consistent results when processing liquid products. The targeted control of dispersion improves consistency, taste, texture and shelf life.
- In water and waste water treatment, the systems enable efficient, chemical-free treatment. Depending on the application, the degree of purification can be increased by up to 70 %, especially for industrial and process water.
Inline homogenizer modules as a key component for sustainable industrial processes
The CaviFlow® inline homogenizer modules unfold their full potential in the energy and oil industry in particular. The efficient homogenization of heavy fuels contributes to a CO₂ reduction of up to 30 %. In addition, water-based emulsions produced by cavitation enable lower-emission combustion - both in the maritime sector and in stationary energy plants.
Industrial oil processing
Alternative fuels
Water purification
Services
Financing & assembly
All-round support - from commissioning to financing your CaviFlow® inline homogenizer module
The experienced RAPTECH team supports you in all project phases - from the seamless integration of the CaviFlow® inline homogenizer module into your existing plant technology to the development of individual financing concepts that match your investment framework.
We work with you to implement customized solutions for your process landscape - economical, scalable and precisely tailored to your technical requirements.
The experienced RAPTECH team supports you in all project phases - from the seamless integration of the CaviFlow® inline homogenizer module into your existing plant technology to the development of individual financing concepts that match your investment framework.
- Professional installation and commissioning by our qualified team of technicians
- Flexible payment models after successful completion of the project
- Rental and test system solutions for temporary applications or test series
We work with you to implement customized solutions for your process landscape - economical, scalable and precisely tailored to your technical requirements.
- Simply send us a short message. We look forward to your projects.
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Inline homogenizer
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