Homogenizer
Cost and
time savings
time savings
Scalability
Ultrafine fluids
Sustainability
RAPTECH UADA-Technologie
Process optimization via plug & play - homogenizer modules with cavitation
Ready for immediate use for a wide range of applications
With the CaviFlow® homogenizer modules, RAPTECH provides a compact, ready-to-connect inline solution that can be seamlessly integrated into existing process systems. The technology is based on hydrodynamic cavitation and enables efficient, scalable ultrasonic homogenization of a wide range of media. Equipped with either threaded or flanged connections, the systems can be installed quickly without the need for complex conversions. Flow rates of up to 100 m³/h can be realized flexibly and process-specifically.
The CaviFlow® homogenizer modules deliver excellent results immediately after installation and produce ultra-fine dispersions with particle diameters of less than 5 micrometres - ideal for demanding process requirements in continuously operated systems.
- UADA stands for ultrasonic acoustic flow aggregate - a technology that makes targeted use of cavitation phenomena to optimize homogenization processes
The CaviFlow® homogenizer modules deliver excellent results immediately after installation and produce ultra-fine dispersions with particle diameters of less than 5 micrometres - ideal for demanding process requirements in continuously operated systems.
Thanks to their high scalability and adaptability, our systems are suitable for a wide range of industrial applications:
- Chemical process engineering
- Pharmaceutical manufacturing
- Cosmetic emulsion production
- Food processing
- Refinery processes
- Production of alternative fuels
- Water and wastewater treatment
All CaviFlow® homogenizer modules are designed for direct connection to higher-level control systems (e.g. PLC). This allows relevant operating data to be recorded and evaluated in real time, ensuring precise control and maximum process reliability.
Rely on tried-and-tested solutions for maximum efficiency
Pens
Input
Low maintenance | No moving parts inside
Acoustic panel
Flow-optimized design for maximum operational reliability
Industrial homogenizer modules - low-maintenance and powerful
The RAPTECH CaviFlow® homogenizer module is based on an innovative, flow-optimized design - without moving internal parts. This design guarantees high process stability, minimizes mechanical wear and enables virtually maintenance-free continuous operation. The high-quality stainless steel construction meets the highest quality standards and ensures resistance to chemical corrosion, abrasive wear and mechanical stress - even under extreme operating conditions.
Reliability in continuous operation
The CaviFlow® homogenizer module was developed for industrial processes with the highest requirements. The completely wear-free system eliminates maintenance-intensive components, reducing downtimes to a minimum.
The homogenizer module is ideal for 24/7 operation and contributes to a significant reduction in operating and maintenance costs.
The homogenizer module is ideal for 24/7 operation and contributes to a significant reduction in operating and maintenance costs.
Efficiency through German engineering
The RAPTECH CaviFlow® homogenizer module can be used to efficiently improve processes in a wide range of applications - from chemical process engineering to water and wastewater treatment.
Production is 100% in Germany and stands for technical precision, tested quality and durable system solutions. You can rely on highly developed homogenizer technology "Made in Germany".
Production is 100% in Germany and stands for technical precision, tested quality and durable system solutions. You can rely on highly developed homogenizer technology "Made in Germany".
Seamlessly integrate homogenizer module and improve processes in a targeted manner
CaviFlow® homogenizer modules are ready for immediate use and can be easily integrated into existing process lines. The smart inline solution enables efficient process integration without complex conversions. With high control accuracy, scalable performance and reliable operational stability, they make a targeted contribution to optimizing your production processes - efficiently, flexibly and easily installed.
Increased efficiency through flow-based homogenization
Production benefits thanks to modern homogenizer technology
The RAPTECH CaviFlow® homogenizer modules significantly accelerate homogenization and dispersion processes. The precise control of cavitation effects significantly shortens process times. At the same time, maintenance costs are minimized and energy and raw material efficiency are noticeably improved. The result: reduced operating costs, optimized use of space and a measurable increase in production output.
High-precision particle processing for demanding applications
The CaviFlow® homogenizer modules enable the processing of fluids with particle sizes below 5 micrometres - ideal for the production of stable emulsions and finely dispersed dispersions in consistently reproducible quality.
The technology meets the highest standards in sensitive areas of application such as the chemical, pharmaceutical, food and cosmetics industries.
The technology meets the highest standards in sensitive areas of application such as the chemical, pharmaceutical, food and cosmetics industries.
Resource-saving solutions for industrial processes
RAPTECH's patented UADA cavitation technology opens up new ways of energy-efficient process control. The homogenizer module itself requires no electricity - only the upstream pump. This makes CaviFlow® significantly more energy-efficient than large homogenizers, agitators or centrifuges.
CaviFlow® homogenizer modules make a sustainable contribution to increasing the efficiency of industrial processes.
CaviFlow® homogenizer modules make a sustainable contribution to increasing the efficiency of industrial processes.
CaviFlow® homogenizer modules
Flexibly scalable for any production size
- CaviFlow® 6 | (6 m³/h)
- CaviFlow® 25 | (25 m³/h)
- CaviFlow® 50 | (50 m³/h)
- CaviFlow®100 | (100 m³/h)
Technical specifications of our homogenizer modules
The CaviFlow® homogenizer modules are designed for variable flow rates and a wide range of production volumes. Their modular design enables precise adaptation to a wide range of liquid processes - from chemical process engineering and refineries to the pharmaceutical and cosmetics industries and food processing. Simple integration into existing systems is achieved via a practical plug & play solution - optionally with DN 50 or DN 80 flange connection and 2" or 3" threaded connection.
For applications with increased power requirements, several CaviFlow® homogenizer modules can be connected in series. This serial cascading allows a significant optimization of the process intensity and increases efficiency in demanding applications.
For applications with increased power requirements, several CaviFlow® homogenizer modules can be connected in series. This serial cascading allows a significant optimization of the process intensity and increases efficiency in demanding applications.
| CaviFlow® 6 | CaviFlow® 25 | CaviFlow® 50 | CaviFlow® 100 | ||
|---|---|---|---|---|---|
| Flow rate | up to 6 m³/h | up to 25 m³/h | up to 50 m³/h | up to 100 m³/h | |
| Form | max. 10 bar | max. 10 bar | max. 10 bar | max. 10 bar | |
| Pressure difference | 2-7 bar | 2-7 bar | 2-7 bar | 2-7 bar | |
| Density of processed liquid | up to 1,300 kg/m³ | up to 1,300 kg/m³ | up to 1,300 kg/m³ | up to 1,300 kg/m³ | |
| Viscosity of processed liquid at 50°C | up to 500 cSt | up to 500 cSt | up to 500 cSt | up to 500 cSt | |
| Material | Black steel, stainless steel | Black steel, stainless steel | Black steel, stainless steel | Black steel, stainless steel | |
| Working temperature | according to the data sheet of the liquid media | according to the data sheet of the liquid media | according to the data sheet of the liquid media | according to the data sheet of the liquid media | |
| Risk of explosion | no | no | no | no | |
| Connection | DN 50 flange or 2" thread | DN 50 flange or 2" thread | DN 80 flange or 3" thread | DN 80 flange or 3" thread | |
| Weight black steel | 17.5 kg | 24.0 kg | 44.0 kg | 48.0 kg | |
| Stainless steel weight | 17.8 kg | 24.2 kg | 44.5 kg | 48.5 kg | |
| Dimensions H/W/D (with flange) | 216x188x188 mm | 272x225x225 mm | 410x250x250 mm | 410x275x275 mm | |
| Dimensions H/W/D (with thread) | 216x130x130 mm | 272x200x200 mm | 410x250x250 mm | 410x275x275 mm | |
Optimize processes and reduce costs with homogenizer modules
Rely on the RAPTECH CaviFlow® homogenizer modules to accelerate your production processes, create ultra-fine fluid structures and achieve sustainable efficiency gains in industrial inline production in the long term.
Versatile homogenizers for demanding processes
CaviFlow® homogenizer modules with cavitation technology
The RAPTECH CaviFlow® homogenizer modules use patented UADA technology to open up a wide range of applications in a wide variety of industries. Their high-performance homogenization based on targeted cavitation control ensures reproducible results and maximum process stability.
- In the chemical industry, the homogenizer modules enable the production of finely dispersed emulsions. Reactants are mixed efficiently, creating ideal reaction conditions and increasing process reliability
- In pharmaceutical and cosmetic production, the systems significantly improve formulation quality. They reduce particle sizes, increase product stability and support the uniform distribution of active ingredients
- In food processing, the CaviFlow® homogenizer modules ensure consistent results in the production of liquid products. Taste, texture and shelf life benefit from the precise control of the homogenization and dispersion processes
- In water and waste water treatment, the devices offer a resource-saving solution - completely without chemicals. Depending on the application, the degree of purification increases by up to 70 %, especially for industrial and process water
Homogenizer modules as a key component for sustainable industrial applications
The CaviFlow® homogenizer modules unfold their full potential in the energy and oil industry in particular. The efficient homogenization of heavy fuel oils reduces CO₂ emissions by up to 30 %. In addition, water-based fuel emulsions produced by controlled cavitation enable significantly lower-emission combustion - both in shipping and in stationary energy systems.
Industrial oil processing
Alternative fuels
Water purification
Services
Financing & assembly
All-round support - from commissioning to financing your CaviFlow® homogenizer module
The experienced RAPTECH team will support you in every phase of your project - from the smooth integration of the CaviFlow® homogenizer module into your system to individually tailored financing models.
We work with you to develop tailor-made solutions for your production environment - reliable, economical and tailored to your requirements.
The experienced RAPTECH team will support you in every phase of your project - from the smooth integration of the CaviFlow® homogenizer module into your system to individually tailored financing models.
- Technical installation and commissioning by our qualified service team
- Attractive payment options after successful project completion
- Flexible rental solutions for temporary use or pilot applications
We work with you to develop tailor-made solutions for your production environment - reliable, economical and tailored to your requirements.
- Simply send us a short message. We look forward to your projects.
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Homogenizer
Frequently asked questions on the topic: Homogenizers
