Operating cost and time savings
Benefit from UADA cavitation technology
Advantages of industrial cavitation solutions
Innovative inline process
The aim of our patented RAPTECH UADA cavitation technology is clear: to optimize dispersion and homogenization processes for applications in the chemical, pharmaceutical, cosmetics and food technology industries.
Compared to high-maintenance ultrasonic homogenizers and centrifuges, RAPTECH offers time-saving solutions with its CaviFlow® inline modules to significantly reduce operating costs while increasing product quality.
And RAPTECH goes one step further: in refineries, hydrodynamic UADA cavitation technology helps to reduce greenhouse gas emissions by up to 30%. This is made possible by the ultra-fine homogenization of heavy fuel oil. We offer solutions for the production of (bunker) fuel emulsions and for the purification of water by cavitation.
Compared to high-maintenance ultrasonic homogenizers and centrifuges, RAPTECH offers time-saving solutions with its CaviFlow® inline modules to significantly reduce operating costs while increasing product quality.
And RAPTECH goes one step further: in refineries, hydrodynamic UADA cavitation technology helps to reduce greenhouse gas emissions by up to 30%. This is made possible by the ultra-fine homogenization of heavy fuel oil. We offer solutions for the production of (bunker) fuel emulsions and for the purification of water by cavitation.
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Operating cost and time savings
RAPTECH UADA cavitation technology stands for outstanding resource efficiency. Thanks to cost and time savings, our CaviFlow® inline modules have an advantage over lengthy batch processes with large pump volumes or tank decanting with imprecise batches. Especially compared to energy-intensive systems, such as high-maintenance ultrasonic homogenizers. Cavitation takes place exclusively in the module - without an external ultrasound source.
The smart CaviFlow® cavitation modules require less tank volume and work with reduced process times thanks to continuous single-stage operation. Cost savings due to lower maintenance requirements are the positive gain. At the same time, RAPTECH cavitation technology guarantees the highest product quality.
Another plus: The hydrodynamic RAPTECH cavitation technology can be operated with low energy costs - naturally also with renewable energies. The CaviFlow® inline module consumes no electricity - only the upstream pumps.
In the homogenization of heavy fuel oil in the refinery sector, the patented RAPTECH cavitation technology achieves further specific advantages: clean combustion and - as a positive effect - equally clean process plants. This means significantly reduced kerosene deposits such as ash and coke in the pumps and pipes - and consequently less susceptibility to faults.
- Replacement for resource-intensive systems
- Improved ratio control
- Time savings thanks to inline process in existing process plants
The smart CaviFlow® cavitation modules require less tank volume and work with reduced process times thanks to continuous single-stage operation. Cost savings due to lower maintenance requirements are the positive gain. At the same time, RAPTECH cavitation technology guarantees the highest product quality.
- Faster continuous process times
- Optimum utilization of the production area
- Reduced maintenance costs
Another plus: The hydrodynamic RAPTECH cavitation technology can be operated with low energy costs - naturally also with renewable energies. The CaviFlow® inline module consumes no electricity - only the upstream pumps.
In the homogenization of heavy fuel oil in the refinery sector, the patented RAPTECH cavitation technology achieves further specific advantages: clean combustion and - as a positive effect - equally clean process plants. This means significantly reduced kerosene deposits such as ash and coke in the pumps and pipes - and consequently less susceptibility to faults.
What is UADA cavitation?
The patented RAPTECH UADA technology is based on the control of hydrodynamic cavitation effects to change the aggregate states of fluids.
The generated hydrodynamic cavitation induces chemical and physical effects through the release of
The cavitation effect enables fast and high-quality processes.
- UADA = ultrasonic flow through reactor
- Cavitation = formation and implosive collapse of a few micron small gas or vapor filled bubbles in liquids
The generated hydrodynamic cavitation induces chemical and physical effects through the release of
- Very high temperatures
- Shear forces and pressures
The cavitation effect enables fast and high-quality processes.
Scalability and flexible industrial use
The innovative RAPTECH cavitation technology can be used for dispersing and homogenizing for a wide range of applications with scalable flow rates. We always take into account individual customer requirements for the specific application.
With the RAPTECH CaviFlow® inline modules, UADA cavitation technology can be implemented as a plug & play solution in existing process systems to save space. For optimum use or even reduction of production space.
- Scalable for various process parameters
- Can be used for a wide range of applications
- No additional technologies required
With the RAPTECH CaviFlow® inline modules, UADA cavitation technology can be implemented as a plug & play solution in existing process systems to save space. For optimum use or even reduction of production space.
- Low investment costs
- Implementation in existing process systems
- Connection with thread or flange
Cavitation | Use
- Industrial oil processing
- Alternative (bunker) fuels
- Water purification
- Chemicals
- Pharmaceuticals
- Cosmetics
- Food technology
Cavitation | Products
RAPTECH offers services and financing options for every product.
- CaviFlow® modules
- Individual processes
- Complete system installations
Stable and ultra-fine fluids
With its homogenization and dispersion processes, the patented RAPTECH UADA cavitation technology guarantees the highest product quality for fluids of different viscosities:
- Fine and ultra-fine fluids
- Particle sizes < 5 micrometers
- High homogenization quality
- Outstanding viscosity
- Stability and temperature resistance
- Long shelf life
- Improved transportability
- Best rheological properties
- Ideal pour and flash point
- Lower preheating temperature
CaviFlow® | Immediate use
The low-maintenance RAPTECH CaviFlow® modules are quickly implemented in existing process plants.
- Plug&Play in system
- Customizable flow rates
- Low investment costs
Sustainability and energy efficiency
RAPTECH cavitation technology offers solutions for the production of (marine) fuel emulsions for shipping and industrial power plants. The addition of biofuels to conventional fuels is a viable option for reducing emissions while keeping investment costs at a manageable level.
- Reducing consumption and pollutants
- ISO 8217:2024
- Without environmentally harmful additives
In refineries, RAPTECH UADA cavitation technology represents significant progress towards sustainability. The inline homogenization of heavy fuel oil (HFO) results in more efficient and complete combustion. This leads to a noticeable reduction in harmful emissions such as NOₓ, SOₓ and CO₂ - by up to 25%. An additional benefit: kerosene deposits in systems, pipes and pumps are significantly reduced, which increases operational safety and reduces maintenance costs.
- Clean combustion of HFO
- 25% less greenhouse gas emissions
- Clean systems and pumps
R&D service at Europe's only UADA pilot plant
RAPTECH not only simulates processes using computational fluid dynamics (CFD), but also implements them in practice.
- Practice instead of just simulation
- Flexible process parameters
- Customized solutions
Services
Financing & assembly
Our RAPTECH team is there for you personally in every project phase. We are happy to support you with the commissioning and secure financing of CaviFlow®.
Together we will find solutions. We look forward to your requirements.
- Installation service
- Payment only after successful implementation
- Rental of CaviFlow® modules possible
Together we will find solutions. We look forward to your requirements.
Cavitation technology for your business?
Our international team of process engineers and mechanical engineering experts is looking forward to your requirements.
- Just send us a short message and we will be happy to answer your questions by phone or e-mail.
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Advantages of UADA technologies
