Inline mixer
Cost and
time savings
time savings
Scalability
Ultrafine fluids
Sustainability
RAPTECH - CaviFlow®
Efficient inline mixers for demanding processes in process engineering
Compact, ready for connection and immediate integration
With the CaviFlow® inline mixers, RAPTECH offers an innovative solution for industrial mixing processes that are characterized by their compact design and ready-to-connect design (UADA). The systems can be integrated directly into existing production lines and use acoustically generated microflows for particularly energy-efficient mixing of liquids - especially when processing the finest particle structures in the micro range.
The scalable inline mixers are suitable for flow rates of up to 100 m³/h and can be adapted precisely to specific requirements. As plug & play modules, they guarantee uninterrupted integration into automated systems. The technology ensures homogeneous particle distribution combined with high process stability - a decisive advantage for all applications that require maximum mixing precision.
- UADA stands for ultrasonic acoustic flow aggregate and is based on the targeted use of cavitation phenomena for process optimization.
The scalable inline mixers are suitable for flow rates of up to 100 m³/h and can be adapted precisely to specific requirements. As plug & play modules, they guarantee uninterrupted integration into automated systems. The technology ensures homogeneous particle distribution combined with high process stability - a decisive advantage for all applications that require maximum mixing precision.
The inline mixers in the CaviFlow® series are characterized by their high scalability and versatility in a wide range of industrial applications. They are used in the following areas, among others:
- Chemical process engineering
- Pharmaceutical production processes
- Production of cosmetic emulsions
- Food and beverage technology
- Refinery and petrochemical processes
- Extraction and processing of alternative fuels
- Water and wastewater treatment systems
All CaviFlow® inline mixers have been developed for direct integration into higher-level control systems (PLC). Thanks to continuous data communication, precise control is possible in real time, which ensures stable process control and maximum operational reliability in continuous industrial operation.
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Low maintenance | No moving parts inside
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Would you like to find out more about our patented RAPTECH inline mixer technology (UADA)?
Our interdisciplinary team of process engineering and mechanical engineering experts will be happy to assist you and work with you to develop the optimum solution for your process.
Robust, durable and virtually maintenance-free
Low-maintenance design - industrial-quality inline mixer
The CaviFlow® inline mixers from RAPTECH are based on a flow-optimized, motionless design that has been specially developed for continuous industrial processes. The complete elimination of moving internal parts maximizes operational reliability and minimizes wear - for virtually maintenance-free operation in 24/7 use. The easy-to-clean design and the use of acid-resistant stainless steels ensure high resistance to aggressive media, abrasive substances and mechanical loads.
Reliability for continuous processes
The inline mixers have been designed for demanding continuous operation and deliver stable, trouble-free performance even under constantly high loads.
The robust, wear-free technology reduces maintenance requirements to a minimum and contributes to lower operating costs - ideal for processes where maximum availability is required.
The robust, wear-free technology reduces maintenance requirements to a minimum and contributes to lower operating costs - ideal for processes where maximum availability is required.
Technology from Germany - 100% quality
Manufactured to the highest German industrial standards, CaviFlow® inline mixers offer precise, energy-efficient mixing processes for a wide range of industrial applications - from chemical engineering and food processing to water and waste water treatment.
Rely on durable technology with a proven track record - for stable inline processes at the highest level.
Rely on durable technology with a proven track record - for stable inline processes at the highest level.
Integrate inline mixers efficiently now and optimize process sequences
The CaviFlow® inline mixers are ready for immediate use, can be easily integrated into existing systems and enable a targeted, sustainable improvement in your process stability and efficiency.
Efficient process control thanks to flow-based inline mixing technology
Production advantage thanks to modern inline mixer systems
The CaviFlow® inline mixers from RAPTECH enable significantly faster homogenization and dispersion of fluids in continuous inline operation. The targeted control of flow-induced cavitation significantly shortens the process duration. At the same time, energy consumption and maintenance costs are reduced, which leads to increased resource efficiency. The result is lower operating costs, more compact system layouts and a noticeable increase in production output.
Maximum fine distribution for process-critical applications
With CaviFlow® inline mixing technology, reproducibly stable emulsions and finely dispersed media with particle sizes below 5 micrometers can be produced.
This makes it the ideal solution for demanding processes in the chemical industry, in pharmaceutical applications, in the manufacture of cosmetic products and in food and beverage processing.
This makes it the ideal solution for demanding processes in the chemical industry, in pharmaceutical applications, in the manufacture of cosmetic products and in food and beverage processing.
Sustainable efficiency through volume flow-driven cavitation utilization
The patented UADA technology uses controlled cavitation phenomena for highly effective mixing - without any additional energy source.
The inline mixer works purely flow-based via the system's flow rate. Compared to conventional homogenizers, agitators or centrifuges, CaviFlow® thus offers a particularly resource-saving and energy-efficient solution for continuous process control in industrial applications.
The inline mixer works purely flow-based via the system's flow rate. Compared to conventional homogenizers, agitators or centrifuges, CaviFlow® thus offers a particularly resource-saving and energy-efficient solution for continuous process control in industrial applications.
CaviFlow® inline mixer
Modular design and scalable for any production size:
Ideal for flexible integration into a wide range of process environments.
- CaviFlow® 6 - up to 6 m³/h
- CaviFlow® 25 - up to 25 m³/h
- CaviFlow® 50 - up to 50 m³/h
- CaviFlow® 100 - up to 100 m³/h
Ideal for flexible integration into a wide range of process environments.
Technical specifications of our inline mixers
The CaviFlow® inline mixers have been specially designed for varying flow rates and different production volumes. Thanks to their modular design, the systems can be precisely adapted to a wide variety of liquid processes - from chemical-technical applications and refinery processes to the pharmaceutical, cosmetics and food processing industries.
The ready-to-connect plug & play design enables seamless integration into existing process environments. Depending on the process requirements, connection variants with DN 50 or DN 80 flanges and with 2" or 3" threads are available.
For applications with increased energy input or particularly high dispersion requirements, several CaviFlow® inline mixers can be connected in series. This cascaded arrangement significantly increases the process intensity and ensures maximum efficiency for demanding mixing tasks.
The ready-to-connect plug & play design enables seamless integration into existing process environments. Depending on the process requirements, connection variants with DN 50 or DN 80 flanges and with 2" or 3" threads are available.
For applications with increased energy input or particularly high dispersion requirements, several CaviFlow® inline mixers can be connected in series. This cascaded arrangement significantly increases the process intensity and ensures maximum efficiency for demanding mixing tasks.
| CaviFlow® 6 | CaviFlow® 25 | CaviFlow® 50 | CaviFlow® 100 | ||
|---|---|---|---|---|---|
| Flow rate | up to 6 m³/h | up to 25 m³/h | up to 50 m³/h | up to 100 m³/h | |
| Form | max. 10 bar | max. 10 bar | max. 10 bar | max. 10 bar | |
| Pressure difference | 2-7 bar | 2-7 bar | 2-7 bar | 2-7 bar | |
| Density of processed liquid | up to 1,300 kg/m³ | up to 1,300 kg/m³ | up to 1,300 kg/m³ | up to 1,300 kg/m³ | |
| Viscosity of processed liquid at 50°C | up to 500 cSt | up to 500 cSt | up to 500 cSt | up to 500 cSt | |
| Material | Black steel, stainless steel | Black steel, stainless steel | Black steel, stainless steel | Black steel, stainless steel | |
| Working temperature | according to the data sheet of the liquid media | according to the data sheet of the liquid media | according to the data sheet of the liquid media | according to the data sheet of the liquid media | |
| Risk of explosion | no | no | no | no | |
| Connection | DN 50 flange or 2" thread | DN 50 flange or 2" thread | DN 80 flange or 3" thread | DN 80 flange or 3" thread | |
| Weight black steel | 17.5 kg | 24.0 kg | 44.0 kg | 48.0 kg | |
| Stainless steel weight | 17.8 kg | 24.2 kg | 44.5 kg | 48.5 kg | |
| Dimensions H/W/D (with flange) | 216x188x188 mm | 272x225x225 mm | 410x250x250 mm | 410x275x275 mm | |
| Dimensions H/W/D (with thread) | 216x130x130 mm | 272x200x200 mm | 410x250x250 mm | 410x275x275 mm | |
Optimize processes and sustainably reduce operating costs with inline mixers
Rely on the CaviFlow® inline mixers from RAPTECH to accelerate your production processes in continuous operation, create uniform and finely dispersed fluid structures and fully exploit long-term efficiency potential in your industrial production.
Versatile inline mixers for demanding processes
CaviFlow® inline mixer with patented UADA technology
The RAPTECH CaviFlow® inline mixers open up a wide range of applications in various industries thanks to the targeted application of the patented UADA technology. Thanks to the precise control of flow-induced cavitation processes, they enable highly effective, reproducible and reliable inline homogenization.
- In the chemical industry, the inline mixers ensure finely dispersed emulsification and uniform distribution of reactants. This significantly improves the reaction conditions and increases process reliability.
- In the pharmaceutical and cosmetics sector, the technology leads to optimized formulations thanks to smaller particle sizes, improved stability and uniform distribution of active ingredients.
- In food processing, CaviFlow® inline mixers ensure consistent product quality for liquid products. Targeted dispersion has a positive effect on taste, texture and shelf life.
- In water and wastewater technology, the systems offer an efficient, chemical-free solution. Depending on the application, the degree of purification of industrial and process water can be increased by up to 70 %.
Inline mixers as a key technology for sustainable industrial applications
CaviFlow® inline mixers unfold their full potential in the energy and oil industry in particular. The energy-efficient processing of heavy oils enables CO₂ savings of up to 30 %. In addition, stable water-based fuel emulsions can be produced that enable lower-emission combustion through controlled cavitation - ideal for use in maritime plants and stationary energy systems.
Industrial oil processing
Alternative fuels
Water purification
Services
Financing & assembly
Complete service - from commissioning to financing your CaviFlow® inline mixer
The experienced RAPTECH team will support you in every project phase - from the smooth integration of the CaviFlow® inline mixer into your existing process environment to individually tailored financing concepts.
Together with you, we will implement a solution that is precisely tailored to your production processes - efficient, economical and sustainably future-oriented.
The experienced RAPTECH team will support you in every project phase - from the smooth integration of the CaviFlow® inline mixer into your existing process environment to individually tailored financing concepts.
- Professional installation and commissioning by qualified service technicians
- Flexible payment models after successful integration
- Rental solutions for temporary applications or pilot projects
Together with you, we will implement a solution that is precisely tailored to your production processes - efficient, economical and sustainably future-oriented.
- Simply send us a short message. We look forward to your projects.
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Inline mixer
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