Cavitation process
Cost and
time savings
time savings
Scalability
Ultrafine fluids
Sustainability
RAPTECH UADA-Technologie
Hydrodynamic UADA cavitation processes
With the patented UADA cavitation process, RAPTECH provides a high-performance inline technology that has been specially designed to optimize dispersion and homogenization processes for fluids with a wide range of viscosities. This hydrodynamic ultrasonic process enables particularly fine and energy-efficient processing - for both low-viscosity and high-viscosity media.
Through the targeted generation of cavitation phenomena, a uniform particle distribution is achieved, which leads to a significantly improved product structure and homogeneity. The process thus creates the basis for reproducible, precise and economically stable processes in a wide range of industrial sectors.
Through the targeted generation of cavitation phenomena, a uniform particle distribution is achieved, which leads to a significantly improved product structure and homogeneity. The process thus creates the basis for reproducible, precise and economically stable processes in a wide range of industrial sectors.
- UADA stands for ultrasonic flow-through acoustic aggregate - an innovative solution for the controlled initiation and control of cavitation within flowing media.
RAPTECH's scalable cavitation process can be flexibly adapted to a wide range of industry requirements, including:
- Chemical industry
- Pharmaceutical manufacturing
- Cosmetics manufacturing
- Food processing
- Refinery technology
- Production of alternative fuels
- Water treatment systems
The modular RAPTECH CaviFlow® systems can be easily integrated into existing processes as plug & play components. They enable immediate commissioning and produce highly homogeneous dispersions with particle sizes of less than 5 micrometers.
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Maximum efficiency thanks to optimized cavitation process
Time and cost benefits thanks to targeted cavitation process
The RAPTECH UADA cavitation process based on hydrodynamic ultrasonic cavitation offers significant savings potential compared to conventional ultrasonic homogenizers. The process quality increases noticeably - with significantly lower energy and resource costs. Especially as no external ultrasonic source is used - the cavitation is generated exclusively in the module itself. Only the upstream pump requires electricity and energy.
Cavitation as an efficiency driver for industrial processes
With the RAPTECH CaviFlow® modules, dispersion and homogenization can be significantly accelerated using the inline cavitation process.
The systems are hygienically designed, easy to clean and significantly reduce maintenance costs. At the same time, they enable more efficient use of materials, more compact system layouts and shorter process times with reduced tank volumes.
The systems are hygienically designed, easy to clean and significantly reduce maintenance costs. At the same time, they enable more efficient use of materials, more compact system layouts and shorter process times with reduced tank volumes.
Rethinking process technology - with the latest cavitation process
The patented RAPTECH UADA cavitation process defines new standards in fluid processing. The controlled cavitation zones ensure highly precise and reproducible particle distribution.
The technology is based on the ultrasonic flow-through acoustic aggregate (UADA), which generates targeted cavitation effects through defined pressure ratios - ideal for demanding industrial applications where maximum homogeneity is required.
The technology is based on the ultrasonic flow-through acoustic aggregate (UADA), which generates targeted cavitation effects through defined pressure ratios - ideal for demanding industrial applications where maximum homogeneity is required.
Ultrafine fluids with maximum stability
Quality gain through precisely controlled cavitation process
The RAPTECH UADA cavitation process based on hydrodynamic ultrasonic cavitation enables precise comminution and uniform distribution of particles down to less than 5 micrometers. This fine structure meets the high requirements of modern dispersing and homogenization processes and ensures stable, homogeneous and high-quality end products - regardless of the viscosity of the medium.
Cavitation process as a key technology for sustainable oil processing
In the industrial treatment of heavy fuel oil, the RAPTECH cavitation process based on hydrodynamic ultrasonic cavitation enables improved homogenization of the medium. The result is significantly cleaner and more efficient combustion.
The resulting fluid quality is characterized by high thermal and chemical stability, optimized flow properties and a fine particle distribution - even with strongly fluctuating viscosity. This significantly improves both the shelf life and the transportation processes of the treated oils.
- Greenhouse gas emissions can be reduced by up to 30 percent
- Deposits and impurities are reduced, significantly increasing the service life of pipes, pumps and system components
The resulting fluid quality is characterized by high thermal and chemical stability, optimized flow properties and a fine particle distribution - even with strongly fluctuating viscosity. This significantly improves both the shelf life and the transportation processes of the treated oils.
Fuel technology of the future - with an innovative cavitation process
The patented UADA cavitation process is a powerful solution for the production of low-emission biofuels:
- Production of water-emulsified fuels (e.g. bunker oils) for maritime applications and stationary plants
- Reduction of fuel consumption with simultaneous reduction of pollutant emissions
Cavitation-assisted water treatment - chemical-free and efficient
In water and wastewater treatment, the RAPTECH cavitation process enables the resource-saving, environmentally friendly elimination of biological contaminants. When the generated cavitation bubbles collapse, extreme pressures and temperatures are generated locally, which effectively destroy microorganisms, germs and organic pollutants - without any chemical additives.
- Efficiency increase of up to 70 percent in pollutant reduction
Hydrodynamic cavitation process for reliable industrial applications
As a technological development partner to industry, RAPTECH focuses specifically on the possibilities of the hydrodynamic cavitation process. Through the controlled generation and control of cavitation zones in the module and without an external ultrasonic source, we optimize the dispersion and homogenization of fluids of different viscosities. The process guarantees reproducible results, high process reliability and economically efficient solutions - ideal for demanding industrial applications.
Maximum efficiency. Scalable for every application.
Optimize your processes with the UADA cavitation process - based on hydrodynamic ultrasonic cavitation. The technology impresses with its high efficiency, resource-saving operation and flexible adaptability to future production requirements.
Cavitation process - CaviFlow® modules
Reliable system solution and top quality - Made in Germany
The RAPTECH CaviFlow® inline modules are a tried-and-tested solution for efficiently integrating the UADA cavitation process - based on hydrodynamic ultrasonic cavitation - into existing process lines. The modules are available in various flow rates and can be flexibly adapted to industry-specific requirements. Thanks to the plug & play design with flange or threaded connections, direct commissioning is possible without time-consuming conversions.
All process states are monitored in real time via the continuous connection to the programmable logic controller (PLC) and control commands are implemented immediately - for maximum process stability and control accuracy.
The CaviFlow® inline modules are designed for continuous industrial use: made of robust black steel or stainless steel, free of moving parts and easy to clean. This significantly reduces maintenance costs and minimizes susceptibility to faults. The highest manufacturing quality from Germany ensures maximum operational reliability and sustainable process performance.
All process states are monitored in real time via the continuous connection to the programmable logic controller (PLC) and control commands are implemented immediately - for maximum process stability and control accuracy.
The CaviFlow® inline modules are designed for continuous industrial use: made of robust black steel or stainless steel, free of moving parts and easy to clean. This significantly reduces maintenance costs and minimizes susceptibility to faults. The highest manufacturing quality from Germany ensures maximum operational reliability and sustainable process performance.
CaviFlow® modules
Flexible cavitation process - scalable for different production volumes
The RAPTECH CaviFlow® modules are based on the hydrodynamic cavitation process and can be adapted precisely to different throughput requirements:
The RAPTECH CaviFlow® modules are based on the hydrodynamic cavitation process and can be adapted precisely to different throughput requirements:
- CaviFlow® 6 | up to 6 m³/h
- CaviFlow® 25 | up to 25 m³/h
- CaviFlow® 50 | up to 50 m³/h
- CaviFlow® 100 | up to 100 m³/h
Questions about the CaviFlow® cavitation procedure?
Our interdisciplinary team of experts in mechanical and process engineering will be happy to assist you with all technical and application-specific questions relating to our hydrodynamic ultrasonic cavitation process.
Technology from RAPTECH
Cavitation process - versatile in industrial processes
RAPTECH's patented UADA cavitation process is based on hydrodynamic ultrasonic cavitation and offers a powerful solution for a wide range of industrial applications. It enables optimized process conditions and high-quality results in a wide range of industries.
- In the chemical industry, the targeted use of the cavitation process leads to the production of ultra-fine emulsions. Reactants are mixed homogeneously, which leads to improved reaction conditions and increased process stability.
- In the pharmaceutical and cosmetics sector, the cavitation process helps to stabilize sensitive formulations, reduces particle sizes and ensures an even distribution of active ingredients - essential for product consistency and effectiveness.
- In food technology, the RAPTECH cavitation process supports the targeted control of sensory properties such as taste, texture and shelf life. Optimized homogenization processes ensure reproducible quality standards for liquid products.
- The process also shows its strengths in water treatment: The physical destruction of microorganisms, bacteria and organic contamination takes place without chemical additives. The cleaning performance can be increased by up to 70 percent - for sustainable, environmentally friendly processes in industrial, waste and drinking water treatment.
Cavitation process for sustainable energy applications
In oil processing, the RAPTECH cavitation process impresses with its efficient homogenization of heavy oils. This can reduce emissions by up to 30 percent. In addition, water-emulsified biofuels produced by the process enable a more environmentally friendly, lower-emission energy supply - a sustainable solution for industry, transportation and energy generation.
Industrial oil processing
Alternative fuels
Water purification
Cavitation process for your application?
Our international team of experienced process engineering and mechanical engineering specialists will help you to adapt our hydrodynamic ultrasonic cavitation process to your specific process requirements - individually, efficiently and practically.
Cavitation process - RAPTECH UADA pilot plant
Practice instead of theory: industrial cavitation process under real conditions
The industrial cavitation process is considered a key technology for the further development of modern production processes. It requires continuous research, practical testing and precise optimization. With the company's own UADA pilot plant in the Berlin-Brandenburg metropolitan region, the only one of its kind in Europe, RAPTECH has created the ideal conditions for systematically implementing these requirements.
The patented UADA cavitation process (ultrasonic flow-through acoustic aggregate) was developed to industrial application maturity in this pilot environment. The system offers companies the opportunity to develop, test and validate process-specific solutions under realistic conditions - a comprehensive R&D service that unlocks the full potential of hydrodynamic ultrasonic cavitation.
Your benefits with the RAPTECH UADA pilot system at a glance:
The patented UADA cavitation process (ultrasonic flow-through acoustic aggregate) was developed to industrial application maturity in this pilot environment. The system offers companies the opportunity to develop, test and validate process-specific solutions under realistic conditions - a comprehensive R&D service that unlocks the full potential of hydrodynamic ultrasonic cavitation.
Your benefits with the RAPTECH UADA pilot system at a glance:
- Unique infrastructure in Europe:
Flow rate of up to 100 liters per minute and a tank volume of 240 m³ - ideal for large-scale test runs. - Research with direct practical relevance:
The combination of CFD simulations with real operating data provides a reliable basis for process development. - Individual process technology:
Our engineers develop cavitation processes precisely tailored to your requirements - modular, scalable, efficient. - Laboratory services under real conditions:
Analysis of stability, viscosity and rheological parameters directly in continuous flow operation. - Documentation with legal and standard security:
All test data is recorded in a structured manner, documented in accordance with standards and prepared in a fully traceable manner. - Scientific cooperation:
In close cooperation with leading universities and research institutes, sustainable applications of the cavitation process are being developed.
R&D service - UADA pilot plant
The RAPTECH UADA pilot plant provides the opportunity to develop, test and validate our cavitation process based on hydrodynamic ultrasonic cavitation under real operating conditions.
In contrast to purely theoretical CFD simulations, our pilot infrastructure allows practical implementation and targeted optimization of process-specific solutions - adapted to real production requirements.
In contrast to purely theoretical CFD simulations, our pilot infrastructure allows practical implementation and targeted optimization of process-specific solutions - adapted to real production requirements.
Your advantages at a glance:
- Application-oriented research with industrial cavitation process
- Individual process development based on specific production requirements
- Recording and evaluation of process-critical parameters under realistic conditions
- Standard-compliant, structured documentation of all test results
- Close cooperation with universities and research institutes for the further development of cavitation process technology
Services
The RAPTECH team provides you with comprehensive support - from the initial planning to the successful commissioning of your CaviFlow® cavitation process. The focus is not only on the technical implementation: we also advise you on economically viable entry options and flexible financing models.
We work with you to develop customized concepts based on hydrodynamic ultrasonic cavitation - precisely tailored to your technical requirements. We look forward to the dialog with you.
- Professional installation service by our team of experts
- Payment only after successful commissioning
- CaviFlow® cavitation process also available as a rental solution
We work with you to develop customized concepts based on hydrodynamic ultrasonic cavitation - precisely tailored to your technical requirements. We look forward to the dialog with you.
- Simply send us a short message. We look forward to your projects.
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Cavitation process
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