Ultrasonic mixer
Cost and
time savings
time savings
Scalability
Ultrafine fluids
Sustainability
RAPTECH - CaviFlow®
Ultrasonic mixer as an intelligent plug & play solution for industrial inline processes
Immediately ready for use
With the CaviFlow® ultrasonic mixers, RAPTECH provides a compact and ready-to-connect inline technology (UADA) that can be seamlessly integrated into existing process environments. The ultrasonic mixers are based on the principle of acoustically induced microflows and enable energy-efficient processing of fluids - ideal for continuous mixing processes in the dispersion of micro- and nanoparticles.
The ultrasonic mixer can be flexibly scaled to flow rates of up to 100 m³/h and precisely adapted to specific process requirements. As ready-to-use plug & play components, the CaviFlow® ultrasonic mixers can be seamlessly integrated into existing systems. They enable high-precision, continuous mixing processes and produce stable dispersions with particle diameters of less than 5 micrometers - ideal for applications that require uniform distribution in the micro range.
- UADA stands for ultrasonic acoustic flow aggregate and is based on the targeted use of cavitation phenomena for process optimization.
The ultrasonic mixer can be flexibly scaled to flow rates of up to 100 m³/h and precisely adapted to specific process requirements. As ready-to-use plug & play components, the CaviFlow® ultrasonic mixers can be seamlessly integrated into existing systems. They enable high-precision, continuous mixing processes and produce stable dispersions with particle diameters of less than 5 micrometers - ideal for applications that require uniform distribution in the micro range.
The ultrasonic mixers in the CaviFlow® series offer high scalability and versatility in a wide range of industrial processes, including:
- Chemical process engineering
- Pharmaceutical production
- Development of cosmetic emulsions
- Food and beverage processing
- Refinery and petrochemical applications
- Production of alternative fuels
- Water and wastewater treatment
All CaviFlow® ultrasonic mixers are designed for direct integration into higher-level control systems (PLC). Continuous communication allows real-time acquisition of process data, ensures precise control and guarantees maximum operational reliability in continuous industrial operation.
Convince yourself of our solutions
Pens
Input
Low maintenance | No moving parts inside
Acoustic panel
Do you have any questions about our patented RAPTECH ultrasonic mixer UADA technology?
Our team of process engineers and mechanical engineering experts look forward to hearing your requirements.
Robust, durable and maintenance-free
Low-maintenance design - industrial-quality ultrasonic mixer
The CaviFlow® ultrasonic mixers from RAPTECH are characterized by an innovative, flow-optimized design with no moving internal parts. This sophisticated design ensures maximum operational reliability, minimizes wear and enables virtually maintenance-free continuous operation. Thanks to the easy-to-clean design and high-quality workmanship in acid-resistant stainless steel, the systems are optimally protected against chemical influences, abrasive media and mechanical loads - even under the most demanding process conditions.
Reliability in 24/7 use
Our ultrasonic mixers have been specifically developed for continuous industrial applications where maximum process stability is required.
The wear-free technology avoids downtimes and reduces maintenance and operating costs to a minimum. Even in continuous 24/7 operation, the robust components ensure permanently stable and trouble-free performance.
The wear-free technology avoids downtimes and reduces maintenance and operating costs to a minimum. Even in continuous 24/7 operation, the robust components ensure permanently stable and trouble-free performance.
Technology with origin - 100% Made in Germany
CaviFlow® ultrasonic mixers enable high-precision and energy-efficient process control - whether in the chemical industry, food technology or water and wastewater treatment.
Manufactured in Germany to the strictest quality standards, they stand for technical excellence, durability and sustainable efficiency. Rely on proven engineering - for reliable inline processes with maximum performance.
Manufactured in Germany to the strictest quality standards, they stand for technical excellence, durability and sustainable efficiency. Rely on proven engineering - for reliable inline processes with maximum performance.
Integrate ultrasonic mixers efficiently now and improve processes in a targeted manner
The CaviFlow® ultrasonic mixers can be used immediately, can be quickly integrated into existing systems and improve your processes reliably and efficiently.
Efficient process control through flow-based ultrasonic mixing
Production advantage thanks to modern ultrasonic mixer technology
The RAPTECH CaviFlow® ultrasonic mixers enable significantly accelerated homogenization and dispersion of fluids in a continuous inline process. The precise control of acoustically induced cavitation significantly shortens process times. At the same time, maintenance costs and energy consumption are reduced, while resource efficiency is improved. The result: lower operating costs, a more compact system design and a noticeable increase in production output.
Finest particle distribution for demanding applications
With CaviFlow® ultrasonic mixers, stable emulsions and finely dispersed media with particle sizes of less than 5 micrometers can be produced - reproducibly and reliably.
This technology is ideal for high-quality applications in the chemical industry, pharmaceutical manufacturing, cosmetics production and food and beverage processing.
This technology is ideal for high-quality applications in the chemical industry, pharmaceutical manufacturing, cosmetics production and food and beverage processing.
Sustainable process optimization through minimal energy consumption
The patented UADA technology uses controlled cavitation phenomena for a highly efficient mixing effect. The ultrasonic mixer itself does not require its own power supply - it is driven solely by the volume flow of the pump.
Compared to conventional homogenizers, mixers or centrifuges, CaviFlow® therefore offers a particularly energy- and resource-saving alternative for continuous process control on an industrial scale.
Compared to conventional homogenizers, mixers or centrifuges, CaviFlow® therefore offers a particularly energy- and resource-saving alternative for continuous process control on an industrial scale.
CaviFlow® ultrasonic mixer
Modular design and flexibly scalable - suitable for any production size
- CaviFlow® 6 | (6 m³/h)
- CaviFlow® 25 | (25 m³/h)
- CaviFlow® 50 | (50 m³/h)
- CaviFlow®100 | (100 m³/h)
Technical specifications of our ultrasonic mixers
The CaviFlow® ultrasonic mixers were developed for flexible flow rates and varying production volumes. Their modular design allows precise adaptation to different liquid processes - from the chemical industry and refinery technology to pharmaceutical, cosmetic and food applications.
Thanks to the plug & play design, the systems can be easily integrated into existing process plants. Depending on requirements, connection variants with DN 50 or DN 80 flanges and 2" or 3" threads are available.
For processes with increased energy input or higher dispersion performance requirements, several CaviFlow® ultrasonic mixers can be connected in series. This cascaded configuration significantly increases the process intensity and ensures maximum efficiency for particularly demanding applications.
Thanks to the plug & play design, the systems can be easily integrated into existing process plants. Depending on requirements, connection variants with DN 50 or DN 80 flanges and 2" or 3" threads are available.
For processes with increased energy input or higher dispersion performance requirements, several CaviFlow® ultrasonic mixers can be connected in series. This cascaded configuration significantly increases the process intensity and ensures maximum efficiency for particularly demanding applications.
| CaviFlow® 6 | CaviFlow® 25 | CaviFlow® 50 | CaviFlow® 100 | ||
|---|---|---|---|---|---|
| Flow rate | up to 6 m³/h | up to 25 m³/h | up to 50 m³/h | up to 100 m³/h | |
| Form | max. 10 bar | max. 10 bar | max. 10 bar | max. 10 bar | |
| Pressure difference | 2-7 bar | 2-7 bar | 2-7 bar | 2-7 bar | |
| Density of processed liquid | up to 1,300 kg/m³ | up to 1,300 kg/m³ | up to 1,300 kg/m³ | up to 1,300 kg/m³ | |
| Viscosity of processed liquid at 50°C | up to 500 cSt | up to 500 cSt | up to 500 cSt | up to 500 cSt | |
| Material | Black steel, stainless steel | Black steel, stainless steel | Black steel, stainless steel | Black steel, stainless steel | |
| Working temperature | according to the data sheet of the liquid media | according to the data sheet of the liquid media | according to the data sheet of the liquid media | according to the data sheet of the liquid media | |
| Risk of explosion | no | no | no | no | |
| Connection | DN 50 flange or 2" thread | DN 50 flange or 2" thread | DN 80 flange or 3" thread | DN 80 flange or 3" thread | |
| Weight black steel | 17.5 kg | 24.0 kg | 44.0 kg | 48.0 kg | |
| Stainless steel weight | 17.8 kg | 24.2 kg | 44.5 kg | 48.5 kg | |
| Dimensions H/W/D (with flange) | 216x188x188 mm | 272x225x225 mm | 410x250x250 mm | 410x275x275 mm | |
| Dimensions H/W/D (with thread) | 216x130x130 mm | 272x200x200 mm | 410x250x250 mm | 410x275x275 mm | |
Improve processes and reduce operating costs with ultrasonic mixers
Use the RAPTECH CaviFlow® ultrasonic mixers to accelerate your inline production processes, create stable and ultra-fine fluid structures and at the same time permanently exploit efficiency potential in industrial production.
Versatile ultrasonic mixers for demanding processes
CaviFlow® ultrasonic mixer with patented UADA technology
The RAPTECH CaviFlow® ultrasonic mixers open up a wide range of applications in various industries through the targeted use of patented UADA technology. The precise control of cavitation processes enables highly effective, reproducible and reliable inline homogenization.
- In the chemical industry, the ultrasonic mixers ensure finely dispersed emulsification and uniform reactant distribution. This creates optimum reaction conditions and significantly increases process reliability.
- In pharmaceutical and cosmetic applications, the technology improves formulation quality through reduced particle sizes, greater product stability and uniform distribution of active ingredients.
- In food processing, CaviFlow® ultrasonic mixers ensure consistent quality in liquid products. Taste, consistency and shelf life benefit from the controlled dispersion.
- In water and wastewater treatment, the systems offer an environmentally friendly solution without the addition of chemicals. Depending on the application, the degree of purification increases by up to 70 %, especially for industrial and process water.
Ultrasonic mixers as a key technology for sustainable industrial applications
The CaviFlow® ultrasonic mixers unfold their full potential in the energy and oil industry in particular: the efficient processing of heavy fuel oil enables a CO₂ reduction of up to 30%. In addition, water-based fuel emulsions can be produced that ensure lower-emission combustion through controlled cavitation - both in maritime applications and in stationary energy systems.
Industrial oil processing
Alternative fuels
Water purification
Services
Financing & assembly
All-round service - from commissioning to financing your CaviFlow® ultrasonic mixer
The experienced RAPTECH team supports you in all project phases - from the seamless integration of the CaviFlow® ultrasonic mixer into your process line to individual financing solutions.
Together with you, we develop a customized solution that is precisely tailored to your production requirements - efficient, economical and future-proof.
The experienced RAPTECH team supports you in all project phases - from the seamless integration of the CaviFlow® ultrasonic mixer into your process line to individual financing solutions.
- Professional installation and commissioning by our qualified service team
- Attractive payment models after successful commissioning
- Flexible rental options for temporary use or pilot applications
Together with you, we develop a customized solution that is precisely tailored to your production requirements - efficient, economical and future-proof.
- Simply send us a short message. We look forward to your projects.
Request for:
Ultrasonic mixer
Frequently asked questions on the topic: Ultrasonic mixers
