Ultrasonic cavitation
Cost and
time savings
time savings
Scalability
Ultrafine fluids
Sustainability
RAPTECH UADA-Technologie
Patented UADA ultrasonic cavitation technology
With the patented UADA ultrasonic cavitation, RAPTECH offers an innovative solution for optimizing dispersion and homogenization processes in process engineering. The specially developed CaviFlow® inline modules enable the efficient processing of fluids of different viscosities - from low viscosity to high viscosity - using specifically controlled cavitation. The special feature: The cavitation is generated in the UADA module itself, without an external ultrasonic source.
The precise application of ultrasonic cavitation effectively breaks up fluid structures, resulting in an even distribution of components and a significant improvement in product homogeneity. This technology forms the basis for high-precision, reproducible and economically optimized processes in numerous industrial applications.
The precise application of ultrasonic cavitation effectively breaks up fluid structures, resulting in an even distribution of components and a significant improvement in product homogeneity. This technology forms the basis for high-precision, reproducible and economically optimized processes in numerous industrial applications.
- UADA stands for ultrasonic flow-through acoustic aggregate and refers to a process for the controlled generation and use of ultrasonic cavitation within continuous flow systems.
Ultrasonic cavitation technology is scalable and can be flexibly adapted to a wide range of industrial requirements - including in the following areas:
- Chemical industry
- Pharmaceutical production
- Cosmetics production
- Food technology
- Refinery technology
- Production of alternative fuels
- Water and wastewater treatment
The CaviFlow® modules from RAPTECH can be seamlessly integrated into existing process lines as plug & play components. They are designed to be hygienic (easy-to-clean), immediately ready for operation and produce ultra-fine dispersed fluids with particle sizes of less than 5 micrometers.
Let the RAPTECH ultrasonic cavitation convince you
Time and cost benefits
Maximum efficiency thanks to precisely controlled ultrasonic cavitation
With RAPTECH UADA technology based on ultrasonic cavitation, considerable savings potential can be realized compared to conventional processes and large-scale, high-maintenance machines. At the same time, product quality is improved through targeted process control and increased efficiency.
Ultrasonic cavitation as a driver for efficient process engineering
The CaviFlow® modules from RAPTECH use a continuous inline process that ensures significantly reduced process times, particularly for dispersing and homogenizing.
Maintenance costs are reduced and the use of resources is optimized. Companies benefit from smaller tank sizes, shorter production cycles and more efficient use of space.
Maintenance costs are reduced and the use of resources is optimized. Companies benefit from smaller tank sizes, shorter production cycles and more efficient use of space.
Industrial process innovation through precisely controlled ultrasonic cavitation
The patented UADA technology defines new standards in liquid processing. It is based on the targeted use of ultrasonic cavitation, the effects of which enable highly effective dispersion and homogenization of fluids.
The UADA module - ultrasonic flow-through acoustic aggregate - generates cavitation effects through defined pressure differences at the liquid's entry point. The ultrasonic cavitation takes place exclusively within the module - without an external source.
The UADA module - ultrasonic flow-through acoustic aggregate - generates cavitation effects through defined pressure differences at the liquid's entry point. The ultrasonic cavitation takes place exclusively within the module - without an external source.
Quality advantage through controlled ultrasonic cavitation
With the RAPTECH UADA technology based on ultrasonic cavitation, fluids with extremely fine particle distribution can be produced. Droplet sizes of less than 5 micrometres are reliably achieved and meet the highest requirements of modern dispersion and homogenization processes. The result is stable, evenly distributed fluid structures with outstanding process and long-term stability.
Ultrasonic cavitation as a key technology for sustainable processes in refinery technology
In the industrial processing of heavy fuel oil, homogenization by means of ultrasonic cavitation plays a central role in lower-emission combustion.
The ultra-fine distribution of the oil components achieved by ultrasonic cavitation ensures consistently high fluid quality, excellent stability and ideally adapted rheological properties - even with complex viscosity profiles. This significantly improves the storage and transportation properties of the treated heavy oils.
- Optimized mixing can reduce greenhouse gas emissions by up to 30 percent
- Minimized deposits and contamination reduce the susceptibility of pipes, pumps and system components to failure
The ultra-fine distribution of the oil components achieved by ultrasonic cavitation ensures consistently high fluid quality, excellent stability and ideally adapted rheological properties - even with complex viscosity profiles. This significantly improves the storage and transportation properties of the treated heavy oils.
Technology for future fuels - with ultrasonic cavitation for fuel innovation
The patented UADA technology uses targeted ultrasonic cavitation to realize decisive efficiency advantages in the production of alternative fuels.
- Production of water-emulsified bunker fuels for shipping and industrial power plants
- Reduced fuel consumption with minimized emissions at the same time
Clean results in water treatment with ultrasonic cavitation
The intensive physical effects of ultrasonic cavitation enable effective treatment of industrial water, process water and drinking water - without chemical additives.
- When the cavitation bubbles collapse, extreme pressure and temperature conditions are created locally
- These reliably destroy organic pollutants such as viruses, bacteria and microorganisms
- The degradation of pollutants is up to 70 percent more effective compared to conventional processes
Process optimization with ultrasonic flow-through technology at the highest level
At RAPTECH, we rely on advanced ultrasonic cavitation to specifically improve industrial processes in fluid process engineering. Using precisely controlled cavitation zones within the UADA system - without an external ultrasonic source - we optimize dispersion and homogenization processes even with widely varying viscosities. Our solution enables reproducible, scalable and economically efficient processes with consistently high product quality.
Highest efficiency. Flexibly scalable.
Utilize the full potential of UADA technology based on ultrasonic cavitation - for economical, resource-efficient and future-oriented fluid processes.
Ultrasonic cavitation - CaviFlow® inline modules
Reliable system integration and maximum process quality - Made in Germany
The CaviFlow® inline modules enable fast and seamless integration of the innovative UADA technology for ultrasonic cavitation into existing production processes. The modules are available in different versions with application-specific flow rates and can be flexibly adapted to different industrial requirements.
Thanks to the sophisticated plug & play principle with a choice of flange or threaded connections, the modules are immediately ready for operation. Communication with the PLC (programmable logic controller) is continuous so that operating data can be exchanged reliably and processes can be controlled precisely.
The robust inline design - available in either black or stainless steel - completely dispenses with moving parts. This reduces maintenance costs and the risk of failure to a minimum. Production in Germany stands for maximum precision, durability and operational reliability in demanding fluid applications.
Thanks to the sophisticated plug & play principle with a choice of flange or threaded connections, the modules are immediately ready for operation. Communication with the PLC (programmable logic controller) is continuous so that operating data can be exchanged reliably and processes can be controlled precisely.
The robust inline design - available in either black or stainless steel - completely dispenses with moving parts. This reduces maintenance costs and the risk of failure to a minimum. Production in Germany stands for maximum precision, durability and operational reliability in demanding fluid applications.
CaviFlow® modules
Modular, scalable ultrasonic cavitation for a wide range of production volumes
- CaviFlow® 6 | (6 m³/h)
- CaviFlow® 25 | (25 m³/h)
- CaviFlow® 50 | (50 m³/h)
- CaviFlow® 100 | (100 m³/h)
Questions about our CaviFlow® inline modules for ultrasonic cavitation?
Our team of experts in process engineering and mechanical engineering will be happy to advise you.
Technology from RAPTECH
Ultrasonic cavitation - areas of application
The patented RAPTECH UADA technology is based on the targeted use of ultrasonic cavitation and can be used in a wide range of industries.
- Chemical industry:
The effects of ultrasonic cavitation promote the formation of ultra-fine emulsions. The improved mixing of reactants and optimized reaction conditions allow processes to be designed much more efficiently. - Pharmaceuticals and cosmetics:
In pharmaceutical and cosmetic production, ultrasonic cavitation increases formulation quality. It reduces particle sizes, increases the stability of suspensions and improves the homogeneity of emulsions. - Food technology:
The taste, texture and stability of liquid foods depend largely on precise dispersion and homogenization. RAPTECH UADA ultrasonic cavitation ensures consistent product quality and reliable process control. - Water treatment:
For the environmentally friendly treatment of process water, waste water and drinking water, RAPTECH ultrasonic cavitation technology offers a chemical-free solution with up to 70 percent higher cleaning performance compared to conventional methods.
Ultrasonic cavitation for sustainable energy processes
Ultrasonic cavitation unfolds its full potential particularly in industrial oil processing. The efficient homogenization of heavy fuel oil reduces emissions by up to 30 percent. At the same time, water-emulsified fuels produced using UADA technology enable significantly more environmentally friendly use in shipping and stationary energy supply.
Industrial oil processing
Alternative fuels
Water purification
Ultrasonic cavitation technology for your application?
Our international team of experienced process engineers and mechanical engineering specialists will be happy to support you in implementing your individual requirements.
Ultrasonic cavitation - RAPTECH UADA pilot system
Field-tested process engineering instead of purely virtual simulation
Industrial ultrasonic cavitation is considered a key technology for future-oriented production processes. Its further development requires continuous research, precise process analysis and real application tests.
With the only UADA pilot plant of its kind in Europe - located in the Berlin-Brandenburg metropolitan region - RAPTECH offers ideal conditions to meet precisely these requirements. Our patented UADA module (ultrasonic flow-through acoustic unit) was developed, tested and brought to industrial maturity in this plant.
The RAPTECH pilot plant is your interface between theory and industrial practice: It enables the development, validation and optimization of tailor-made process solutions based on ultrasonic cavitation - as a practice-oriented R&D service for our customers.
Our UADA pilot plant - your access to precise process optimization:
With the only UADA pilot plant of its kind in Europe - located in the Berlin-Brandenburg metropolitan region - RAPTECH offers ideal conditions to meet precisely these requirements. Our patented UADA module (ultrasonic flow-through acoustic unit) was developed, tested and brought to industrial maturity in this plant.
The RAPTECH pilot plant is your interface between theory and industrial practice: It enables the development, validation and optimization of tailor-made process solutions based on ultrasonic cavitation - as a practice-oriented R&D service for our customers.
Our UADA pilot plant - your access to precise process optimization:
- Unique in Europe:
With a flow capacity of 100 liters per minute and a tank volume of 240 cubic meters, we are setting new standards in industrial ultrasonic cavitation. - Research with practical relevance:
By combining CFD simulations with real test runs, we develop resilient and application-oriented solutions. - Individually scalable processes:
Based on your requirements, we design ultrasound-based flow processes that are both technically and economically convincing. - Measurement data and analyses:
We carry out detailed tests on stability, viscosity and rheological properties - for reliable product results. - Documentation and verification:
All test series are documented in a traceable and legally compliant manner - a guarantee for your quality and process reliability. - Cooperation with research institutes:
In close cooperation with universities and institutes, we continuously drive forward the development of innovative ultrasonic cavitation technologies.
R&D service - UADA pilot plant for ultrasonic cavitation
Our RAPTECH UADA pilot system enables the direct implementation and testing of industrial applications based on ultrasonic cavitation - under real operating conditions.
In contrast to purely virtual CFD simulations, we develop practice-based, customized process solutions that are precisely tailored to industrial requirements.
In contrast to purely virtual CFD simulations, we develop practice-based, customized process solutions that are precisely tailored to industrial requirements.
Your advantages at a glance:
- Application-oriented research under real process conditions
- Individual optimization of ultrasonic flow processes
- Determination of technical and process parameters
- Complete, legally compliant process documentation
- Cooperation with research institutes and universities
Services
Financing & assembly
Competent support for your ultrasonic cavitation technology
The RAPTECH team will support you in all phases of your project - from planning and commissioning to financing your CaviFlow® system based on ultrasonic cavitation.
Our services for you:
We look forward to discussing your requirements in detail and jointly developing customized solutions for your processes with ultrasonic flow technology.
The RAPTECH team will support you in all phases of your project - from planning and commissioning to financing your CaviFlow® system based on ultrasonic cavitation.
Our services for you:
- Professional installation service for smooth integration
- Flexible payment terms: payment only after successful commissioning
- CaviFlow® modules also available as a rental solution
We look forward to discussing your requirements in detail and jointly developing customized solutions for your processes with ultrasonic flow technology.
- Simply send us a short message. We look forward to your projects.
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Ultrasonic cavitation
Frequently asked questions on the topic: Ultrasonic cavitation
