Cavitation solution
RAPTECH cavitation technology
Cost and
time savings
time savings
Scalability
Ultrafine fluids
Sustainability
Patented cavitation solution
With the patented cavitation solution and the CaviFlow® inline modules , RAPTECH offers a targeted, adaptable inline technology for optimizing dispersion and homogenization processes for fluids of different viscosities. These specially developed CaviFlow® modules enable efficient and ultra-fine processing of both low-viscosity and high-viscosity media.
The precisely controlled cavitation solution raises dispersion and homogenization to a new level of quality. It ensures an even distribution of all ingredients and thus significantly improves the homogeneity of the end product. The innovative technology creates the basis for more precise, reproducible and economically optimized inline processes in a wide range of industrial applications.
The precisely controlled cavitation solution raises dispersion and homogenization to a new level of quality. It ensures an even distribution of all ingredients and thus significantly improves the homogeneity of the end product. The innovative technology creates the basis for more precise, reproducible and economically optimized inline processes in a wide range of industrial applications.
Our cavitation solution is scalable and can be flexibly adapted to industry-specific requirements:
- Chemical industry
- Pharmaceutical production
- Cosmetics production
- Food processing
- Refinery technology
- Production of alternative fuels
- Water treatment
The RAPTECH CaviFlow® inline modules are designed as plug & play cavitation solutions that can be integrated immediately. They can be easily integrated into existing process lines and enable the production of ultra-fine fluids with particle sizes of less than 5 micrometers.
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Cavitation solution - CaviFlow® modules
Maximum reliability and quality - Made in Germany
With the CaviFlow® inline modules, RAPTECH offers an intelligent and practical way to quickly and seamlessly integrate its innovative cavitation solution into existing production processes. The modules are available in various flow rates and can be flexibly adapted to industrial requirements.
The user-friendly plug-in system with flange or threaded connections enables immediate use of the cavitation solution - without time-consuming conversions. Each module is in continuous data exchange with the programmed logic controller (PLC), ensuring maximum transparency, controllability and operational reliability.
The CaviFlow® inline modules impress with their durable and low-maintenance design. Manufactured from durable black or stainless steel and designed entirely without moving parts, they reduce maintenance requirements and significantly increase operational reliability. Manufactured in Germany, this cavitation solution stands for maximum efficiency and lasting quality.
The user-friendly plug-in system with flange or threaded connections enables immediate use of the cavitation solution - without time-consuming conversions. Each module is in continuous data exchange with the programmed logic controller (PLC), ensuring maximum transparency, controllability and operational reliability.
The CaviFlow® inline modules impress with their durable and low-maintenance design. Manufactured from durable black or stainless steel and designed entirely without moving parts, they reduce maintenance requirements and significantly increase operational reliability. Manufactured in Germany, this cavitation solution stands for maximum efficiency and lasting quality.
CaviFlow® Plug&Play modules
Customizable cavitation solutions for different production volumes
- CaviFlow® 6 | (6 m³/h)
- CaviFlow® 25 | (25 m³/h)
- CaviFlow® 50 | (50 m³/h)
- CaviFlow® 100 | (100 m³/h)
Questions about our cavitation solution with CaviFlow® modules?
Our team of experienced process and mechanical engineers is always at your disposal.
Time and cost benefits
Maximum efficiency thanks to an optimized cavitation solution
The RAPTECH cavitation solution with the Plug&Play CaviFlow® modules enables considerable time and cost savings compared to large-area ultrasonic homogenizers, for example - with increased product quality at the same time.
The cavitation solution as the key to efficiency in the production process
The inline process of the RAPTECH CaviFlow® modules noticeably shortens the homogenization process. At the same time, maintenance costs are reduced and resources are used much more efficiently.
Companies benefit from shorter cycle times, reduced tank volumes and improved space utilization in production.
Companies benefit from shorter cycle times, reduced tank volumes and improved space utilization in production.
Cavitation solution rethought - innovative processes for industrial applications
The patented RAPTECH cavitation solution sets new standards in the processing of fluids. Precise control of the cavitation effects enables efficient dispersion and homogenization.
CaviFlow® can be integrated plug&play into existing systems and is scalable for flow rates from 6 m³/h to 100 m³/h.
CaviFlow® can be integrated plug&play into existing systems and is scalable for flow rates from 6 m³/h to 100 m³/h.
Quality advantage
Fluids with ultra-fine particle structure
The RAPTECH cavitation solution enables high-precision process sequences that lead to the production of fluids with extremely fine droplet sizes of less than 5 micrometers. These meet all the requirements of modern dispersion and homogenization processes. The resulting fluids are characterized by outstanding stability and consistently high product quality.
Cavitation solution as a key technology for sustainable processes in refineries
In the industrial processing of heavy fuel oil, targeted homogenization using the RAPTECH cavitation solution plays a key role in lower-emission combustion.
The homogenization based on the cavitation solution leads to excellent fluid stability and optimum rheological properties - even with widely varying viscosities. The result is storage and transport-optimized heavy oils that meet the highest industrial requirements.
- The use of this technology can reduce greenhouse gas emissions by up to 25 percent.
- At the same time, the increased fluid quality reduces the tendency for paraffinic deposits and contamination in systems, pipes and pumps - which significantly increases operational safety.
The homogenization based on the cavitation solution leads to excellent fluid stability and optimum rheological properties - even with widely varying viscosities. The result is storage and transport-optimized heavy oils that meet the highest industrial requirements.
Pioneering applications: Future Fuels
The patented RAPTECH cavitation solution supports the development of environmentally friendly fuels with its efficiency in homogenization.
- This results in (bunker) fuel emulsions with reduced consumption - ideal for shipping and large industrial plants.
Clean technologies: Water purification
The RAPTECH cavitation solution is also used in the treatment of process water, waste water and drinking water. The extreme conditions during the controlled collapse of the generated microbubbles ensure the degradation of organic pollutants.
- Microorganisms such as bacteria, viruses and other germs are eliminated without chemical additives - with up to 70 percent higher degradation performance compared to conventional processes.
Hydrodynamic cavitation solution for precise process optimization
RAPTECH utilizes the potential of the hydrodynamic cavitation solution to increase the efficiency of industrial processes. Through targeted control of the cavitation mechanisms in the CaviFlow® inline module , fluids of various viscosities are dispersed and homogenized with high precision. Cavitation technology enables reproducible, economical and high-quality implementation of complex process requirements.
Maximum efficiency. Versatile and scalable.
Increase the performance of your processes with the RAPTECH cavitation solution - efficient, resource-saving and future-oriented.
Technology from RAPTECH
Cavitation solution - Wide range of applications
The patented RAPTECH cavitation solution with the CaviFlow® inline modules is a highly flexible technology for a wide range of industrial applications.
- In refineries, cavitation modules enable sustainable treatment of heavy oils and effective homogenization across process stages
- In fuel production, cavitation modules are used to emulsify components efficiently and to optimize processes in biodiesel production
- In the chemical industry, the cavitation solution supports the production of ultra-fine emulsions by creating effective mixing of reactants and optimal reaction conditions
- In food technology, the quality of liquid products is highly dependent on efficient dispersion and homogenization. RAPTECH's cavitation solution ensures stable structures, uniform consistency and high product quality
- The cavitation solution offers an effective alternative to chemical processes for sustainable water treatment: When treating industrial, waste and drinking water, it achieves up to 70 percent higher purification performance - without the use of additives
Cavitation solution for a greener future
The RAPTECH cavitation solution demonstrates its ecological strength in the refinery sector in particular: the efficient homogenization of heavy fuel oil enables a reduction in emissions of up to 25 percent. In addition, the cavitation solution can be used to produce water-emulsified fuels, which enable significantly more environmentally friendly use in energy supply.
Industrial oil processing
Alternative fuels
Water purification
Cavitation technology for your business?
Our international team of process engineers and mechanical engineering experts is looking forward to your requirements.
Cavitation solution - RAPTECH pilot plant
Practice instead of just CFD simulation
The industrial cavitation solution is considered a key technology for the future of numerous production processes and requires continuous further development and practical research.
With its own UADA pilot plant in the Berlin-Brandenburg metropolitan region - the only one of its kind in Europe - RAPTECH has the ideal infrastructure to actively tackle this challenge. Our patented UADA cavitation solution (ultrasonic acoustic flow aggregate) was developed to patent maturity in this plant.
The pilot plant enables us to design individual process solutions as part of research and development projects, test them in practice and thus fully exploit the potential of our cavitation solution.
Your benefits with the RAPTECH pilot plant: precise, practical process optimization
With its own UADA pilot plant in the Berlin-Brandenburg metropolitan region - the only one of its kind in Europe - RAPTECH has the ideal infrastructure to actively tackle this challenge. Our patented UADA cavitation solution (ultrasonic acoustic flow aggregate) was developed to patent maturity in this plant.
The pilot plant enables us to design individual process solutions as part of research and development projects, test them in practice and thus fully exploit the potential of our cavitation solution.
Your benefits with the RAPTECH pilot plant: precise, practical process optimization
- Unique in Europe:
With a throughput capacity of 100 l/min and a tank volume of 240 m³, the pilot plant sets new standards in the industrial application of cavitation solutions.
- Practice-oriented research:
We combine modern CFD simulations with real tests to develop resilient process concepts suitable for industrial use.
- Individual process development:
Our engineers develop customized process solutions, tailored to your specific production requirements.
- Analytical support:
Comprehensive laboratory measurements on stability, viscosity and rheological properties ensure the quality and traceability of the results.
- Documentation with legal certainty:
All test results are documented in accordance with standards - for your quality assurance and process validation.
- Research partnerships:
RAPTECH works closely with universities and research institutes to further advance the development of new applications for our cavitation solution.
R&D service | Pilot plant
With the RAPTECH pilot plant, we implement applications of the cavitation solution directly under realistic conditions.
In contrast to purely virtual CFD simulations, we develop customized processes based on real process data and industrial requirements.
In contrast to purely virtual CFD simulations, we develop customized processes based on real process data and industrial requirements.
Your advantages at a glance:
- Application-oriented research under real conditions
- Individual optimization of your processes with the help of our cavitation solution
- Precise determination of process engineering parameters
- Legally compliant and traceable documentation of results
- Close cooperation with universities and research institutes
Services
Financing & assembly
Partnership at eye level - support for your cavitation solution
The RAPTECH team will reliably support you through all project phases - from the initial idea to the successful commissioning of your CaviFlow® cavitation solution. We are also on hand to advise you on financing issues.
We look forward to working with you to develop tailor-made solutions and discuss your individual requirements in detail.
The RAPTECH team will reliably support you through all project phases - from the initial idea to the successful commissioning of your CaviFlow® cavitation solution. We are also on hand to advise you on financing issues.
- Professional installation service
- Convenient payment after successful commissioning
- Flexible rental options for CaviFlow® cavitation modules
We look forward to working with you to develop tailor-made solutions and discuss your individual requirements in detail.
- Send us a short message. We look forward to hearing more about your projects.
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Cavitation solution
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