Dispersing technology
Cost and
time savings
time savings
Scalability
Ultrafine fluids
Sustainability
RAPTECH UADA-Technologie
Patented UADA dispersion technology
With the patented UADA dispersion technology, RAPTECH provides a powerful and precisely controllable inline solution for demanding dispersion tasks. The innovative cavitation technology was specially developed for the efficient processing of fluids of different viscosities. It enables an ultra-fine distribution of particles and thus ensures a uniform and stable product structure - even with highly viscous media. The controlled application of acoustic forces raises the quality of dispersion to a new level and allows reproducible, economically optimized process control in a wide range of industrial applications.
- UADA stands for ultrasonic flow-through acoustic aggregate - a cavitation technology for the targeted generation and control of acoustically induced microflows in flow-through media.
RAPTECH dispersion technology is scalable and can be flexibly adapted to industry-specific requirements:
- Chemical process engineering
- Pharmaceutical production
- Cosmetics industry
- Food technology
- Refinery and petrochemicals
- Biofuel production
- Water and wastewater treatment
The RAPTECH CaviFlow® dispersion technology modules are designed as ready-to-connect plug & play systems and can be integrated directly into existing process chains. They are ready for immediate use and enable the production of stable fluid mixtures with particle sizes of less than 5 micrometers - inline and without complex conversions.
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Pens
Input
Low maintenance | No moving parts inside
Acoustic panel
CaviFlow® modules
High-performance dispersion technology for industrial applications
The CaviFlow® inline modules from RAPTECH are based on the patented UADA dispersion technology and enable particularly efficient and precise processing of a wide range of liquids. This advanced dispersion technology uses targeted energy generated by cavitation in a flow-through process to produce fine dispersions and stable emulsions - without the need for conventional agitator systems or mechanical mixing units. The combination of high process stability and maintenance-free design makes the CaviFlow® modules a pioneering solution in the field of industrial dispersion technology.
Inline dispersion technology for maximum process efficiency
The dispersion technology of the CaviFlow® module has been specially developed for inline integration into existing process chains.
The controlled generation of acoustic microflows achieves uniform particle distribution - continuously, energy-saving and without moving parts. This form of dispersion technology reduces the mechanical stress on the product and ensures consistently high quality when processing viscous and non-viscous media.
The controlled generation of acoustic microflows achieves uniform particle distribution - continuously, energy-saving and without moving parts. This form of dispersion technology reduces the mechanical stress on the product and ensures consistently high quality when processing viscous and non-viscous media.
Dispersing technology for chemicals, pharmaceuticals, food and cosmetics
RAPTECH dispersion technology can be used universally - from the manufacture of cosmetic products and the processing of pharmaceutical solutions to food technology and the chemical industry. Even complex media with fluctuating viscosity can be processed stably and reliably thanks to this dispersion technology.
The inline-capable design accelerates production processes, increases product quality and ensures reproducible results - a key advantage in all quality-critical areas of industrial production.
The inline-capable design accelerates production processes, increases product quality and ensures reproducible results - a key advantage in all quality-critical areas of industrial production.
Economical dispersion technology with minimal maintenance requirements
In direct comparison to conventional dispersion processes, RAPTECH dispersion technology offers a number of technical and economic advantages.
The CaviFlow® module is based on a modular design that allows flexible integration into a wide range of production environments. By completely eliminating mechanically moving components, typical sources of wear are consistently eliminated. This leads to a significant reduction in maintenance costs, which in turn increases the availability of the system and avoids production interruptions. At the same time, ongoing operating costs are significantly reduced as there is no need for complex repair cycles or cost-intensive spare parts procurement.
The compact design enables easy integration into existing process lines without the need for major structural modifications. The low space requirement is particularly advantageous, making retrofitting easier even in production environments where space is limited.
Thanks to the hygienic design, the dispersion technology meets even the strictest requirements in areas with increased standards of cleanliness and cleanability, for example in the pharmaceutical industry or in the production of foodstuffs.
The CaviFlow® module is based on a modular design that allows flexible integration into a wide range of production environments. By completely eliminating mechanically moving components, typical sources of wear are consistently eliminated. This leads to a significant reduction in maintenance costs, which in turn increases the availability of the system and avoids production interruptions. At the same time, ongoing operating costs are significantly reduced as there is no need for complex repair cycles or cost-intensive spare parts procurement.
The compact design enables easy integration into existing process lines without the need for major structural modifications. The low space requirement is particularly advantageous, making retrofitting easier even in production environments where space is limited.
Thanks to the hygienic design, the dispersion technology meets even the strictest requirements in areas with increased standards of cleanliness and cleanability, for example in the pharmaceutical industry or in the production of foodstuffs.
Rethinking dispersion technology - with CaviFlow® and RAPTECH UADA technology
Optimize your production processes with a low-maintenance, high-precision and universally applicable dispersion technology. CaviFlow® enables the production of stable emulsions and ultra-fine dispersions directly in a continuous flow - for maximum process reliability, reproducible results and maximum efficiency in a wide range of industries.
Stable and ultra-fine dispersing fluids thanks to innovative dispersing technology
With the patented RAPTECH UADA dispersion technology, stable, finely dispersed fluids can be produced - regardless of the viscosity of the initial medium. Particles are dispersed extremely finely and evenly in liquids through targeted acoustic action, which enables particularly reliable and reproducible results.
This advanced dispersion technology is ideal for applications with the highest demands on fineness, temperature resistance and storage stability.
Your advantages with RAPTECH dispersion technology at a glance:
This advanced dispersion technology is ideal for applications with the highest demands on fineness, temperature resistance and storage stability.
Your advantages with RAPTECH dispersion technology at a glance:
- Production of fine to ultra-fine dispersing fluids with uniform particle distribution
- Particle sizes below 5 micrometres for maximum effectiveness and surface utilization
- High dispersion quality even with highly viscous and difficult-to-process media
- Constant viscosity for reproducible product properties throughout the entire process
- Temperature resistance for use in thermally demanding applications
- Long shelf life without segregation or sedimentation
- Improved transport stability due to permanently stable dispersions
CaviFlow® | Directly integrable dispersion technology
The CaviFlow® modules from RAPTECH are ready for immediate use and can be integrated into existing systems without any modifications. They enable precise dispersion during the ongoing process - efficiently, flexibly and cost-effectively.
- Plug-in module for easy integration
- Adaptable to different flow rates
- Low investment, high benefit
Benefit from stable and ultra-fine dispersing fluids
Rely on the innovative UADA dispersion technology from RAPTECH and achieve maximum process reliability, constant particle distribution and optimum product properties - even with complex media and challenging applications.
Innovative solutions for optimizing fuels through dispersion
Efficient dispersion technology for heavy oil in refineries
At RAPTECH, we are intensively involved in dispersion technology, particularly in the field of heavy oil processing and fuel optimization in refineries. Our technologies enable the efficient distribution of particles in heavy oil fractions, resulting in a uniform and stable mixture, which is essential for further processing. Through the targeted use of dispersing processes, we optimize the flow properties and significantly improve the combustion properties of fuels.
With our innovative dispersion technology, we ensure precise control of the particle size and distribution in the heavy fuel oil, which significantly increases process stability in refineries. Our solutions are specially tailored to the high demands of the industry and enable the economical and environmentally friendly production of high-quality fuels. In this way, we make an important contribution to optimizing refinery processes and increasing the quality of fuels.
With our innovative dispersion technology, we ensure precise control of the particle size and distribution in the heavy fuel oil, which significantly increases process stability in refineries. Our solutions are specially tailored to the high demands of the industry and enable the economical and environmentally friendly production of high-quality fuels. In this way, we make an important contribution to optimizing refinery processes and increasing the quality of fuels.
Inline dispersion technology on the UADA pilot system from RAPTECH
Research, development and application - practical and powerful
The UADA pilot plant from RAPTECH offers a unique opportunity to test dispersion technology under real conditions. In contrast to purely theoretical simulations, it enables practical developments and optimizations.
The dispersion technology is based on acoustic energy in the flow and ensures efficient, uniform particle distribution. Even complex media with varying viscosities can be processed reliably. The experienced development team designs individual solutions based on this dispersion technology.
The aim is to quickly bring customized processes to market maturity. RAPTECH's inline dispersion technology is scalable and suitable for a wide range of industrial sectors. Users benefit from a reproducible, economical and low-maintenance solution. The dispersion technology meets the highest quality requirements in sensitive production areas. This makes it the ideal basis for future-oriented process optimization.
The dispersion technology is based on acoustic energy in the flow and ensures efficient, uniform particle distribution. Even complex media with varying viscosities can be processed reliably. The experienced development team designs individual solutions based on this dispersion technology.
The aim is to quickly bring customized processes to market maturity. RAPTECH's inline dispersion technology is scalable and suitable for a wide range of industrial sectors. Users benefit from a reproducible, economical and low-maintenance solution. The dispersion technology meets the highest quality requirements in sensitive production areas. This makes it the ideal basis for future-oriented process optimization.
Services
Financing & assembly
Our team supports you from planning to implementation of your dispersion technology - including rental models, commissioning and flexible financing. Together we will find the right solution for your needs.
Talk to us about your requirements - we will realize your dispersion technology projects precisely and efficiently.
- Professional installation by experienced technicians
- Flexible payment models - payment only after successful commissioning
- CaviFlow® dispersion technology also available to rent
Talk to us about your requirements - we will realize your dispersion technology projects precisely and efficiently.
- Simply send us a short message. We look forward to your projects.
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Dispersing technology
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