Blending technology
RAPTECH cavitation technology
Cost and
time savings
time savings
Scalability
Ultrafine fluids
Sustainability
Energy efficiency via plug & play - blending technology with cavitation
With its patented, cavitation-based blending technology, RAPTECH offers a high-performance inline system that can be precisely adapted to complex blending processes. The specially developed technology is designed to efficiently process fluids with very different flow properties. The CaviFlow® inline module ensures extremely fine particle distribution and thus produces a homogeneous and stable structure of the end product over the long term - even with highly viscous media. Through the targeted use of cavitation mechanisms, a consistently high blending quality is achieved, enabling reproducible results and economically optimized process design in numerous industrial applications.
The RAPTECH blending technology is customizable and can be scaled to meet a wide range of industry requirements:
- Chemical process engineering
- Pharmaceutical production
- Cosmetics industry
- Food technology
- Refinery and petrochemicals
- Biofuel production
- Water and wastewater treatment
The blending modules in the RAPTECH CaviFlow® series are designed as completely pre-assembled inline systems and can be integrated into existing systems without any additional installation work. Thanks to their plug & play concept, they are immediately ready for operation and enable the continuous production of highly stable fluid blendings with particle sizes of less than 5 µm - without any complex adjustments to the existing process infrastructure.
Your advantages with cavitation:
Pens
Input
Low maintenance | No moving parts inside
Acoustic panel
CaviFlow® modules
Highly efficient blending technology for industrial processes
The CaviFlow® inline modules from RAPTECH are based on cavitation-assisted blending technology and are designed for the high-precision preparation of a wide variety of liquid systems. The energy released by cavitation is used in a continuous flow to produce finely structured dispersions and permanently stable emulsions. Neither conventional agitators nor mechanical blending units are used. Thanks to their high operational reliability combined with a virtually maintenance-free design, the CaviFlow® inline modules represent a sustainable and future-oriented solution for industrial mixing processes.
Inline blending technology for energy-saving processes
The CaviFlow® module was specifically designed for use as an inline component within existing process systems. The precise control of cavitation-induced acoustic microflows creates a homogeneous distribution of particles during operation. The dispersion process is particularly energy-efficient, completely without moving parts and with significantly reduced product input of mechanical loads. This ensures consistently high processing quality for both low-viscosity and high-viscosity media.
Blending technology for oil processing, chemicals and fuels
The blending solution from RAPTECH based on the CaviFlow® inline module is suitable for a wide range of applications, from fuel preparation and food processes to industrial applications in oil processing and water treatment. Even demanding fluid systems with varying viscosities can be processed reliably and consistently with this technology.
The consistent inline design shortens throughput times, improves product quality and achieves consistent results - a decisive factor for quality-relevant production processes in industry.
The consistent inline design shortens throughput times, improves product quality and achieves consistent results - a decisive factor for quality-relevant production processes in industry.
Cost-efficient blending technology with low maintenance
Compared to conventional blending solutions, RAPTECH's mixing technology offers convincing advantages from both a technical and economic point of view.
The CaviFlow® inline module has a modular design and can therefore be flexibly adapted to a wide variety of production and system concepts. The consistent absence of moving mechanical components reduces potential wear points to a minimum.
This significantly reduces the need for maintenance, which supports high system availability and avoids unplanned downtime. At the same time, ongoing operating costs are sustainably reduced, as regular repairs and the replacement of cost-intensive components are no longer necessary.
Thanks to its compact design, the system can be easily integrated into existing process lines without the need for extensive structural changes. The small footprint makes it particularly easy to retrofit in production environments with limited space.
Naturally, the RAPTECH team supports the implementation and application of cavitation technology in every project phase.
The CaviFlow® inline module has a modular design and can therefore be flexibly adapted to a wide variety of production and system concepts. The consistent absence of moving mechanical components reduces potential wear points to a minimum.
This significantly reduces the need for maintenance, which supports high system availability and avoids unplanned downtime. At the same time, ongoing operating costs are sustainably reduced, as regular repairs and the replacement of cost-intensive components are no longer necessary.
Thanks to its compact design, the system can be easily integrated into existing process lines without the need for extensive structural changes. The small footprint makes it particularly easy to retrofit in production environments with limited space.
Naturally, the RAPTECH team supports the implementation and application of cavitation technology in every project phase.
Setting new standards in mixing technology?
Use cavitation-based CaviFlow® inline mixing technology from RAPTECH for efficient, scalable and low-maintenance homogenization and dispersion - ideal for industrial processes.
Stable and ultra-fine mixed fluids thanks to cavitation-based blending technology
RAPTECH's cavitation-based, patented blending technology enables the production of highly stable and finely structured fluid systems - regardless of the flow properties of the starting medium used. Through the targeted use of hydrodynamic cavitation, particles are introduced extremely finely and homogeneously into liquids. This results in reliable processes with consistent, reliably reproducible results.
This innovative form of blending is designed in particular for applications where the highest demands are placed on particle fineness, thermal stability and long-term stability.
Your added value with RAPTECH blending technology:
This innovative form of blending is designed in particular for applications where the highest demands are placed on particle fineness, thermal stability and long-term stability.
Your added value with RAPTECH blending technology:
- Production of ultra-fine to ultra-fine dispersions with homogeneous particle distribution
- Achievement of particle sizes below 5 µm for maximum effectiveness and optimum surface activation
- Reliable blending performance even with highly viscous or difficult-to-handle media
- Consistent viscosity for reproducible product properties throughout the entire process
- High temperature stability for use under thermally demanding conditions
- Long-term storage stability without phase separation or sediment formation
- Improved transport and handling safety thanks to permanently stable mixing systems
CaviFlow® | Directly implementable blending technology
CaviFlow® is designed as a plug & play inline solution and can be integrated directly into existing systems. Complex adaptations to the existing infrastructure are not required. In continuous operation, they ensure precise mixing with high efficiency and optimized cost-effectiveness.
- Plug-in module for fast implementation
- Scalable for different flow rates
- Low investment, high benefit
Benefit from stable and ultra-fine blended fluids
Rely on RAPTECH's advanced blending technology to achieve maximum process stability, consistently homogeneous particle distribution and reliable product properties - even with demanding media and complex application scenarios.
Patented technology for improving fuel blends
Optimum blending technology for heavy fuel oil in refineries
RAPTECH concentrates on the development and application of modern blending technologies with a particular focus on the processing of heavy oils and the optimization of fuels in refineries. The CaviFlow® inline module enables highly effective distribution of the finest particles within heavy oil fractions and thus creates homogeneous, process-stable blends.
The use of advanced blending processes improves the flow properties of the media and at the same time significantly increases the combustion efficiency of the fuels. The precise control of particle size and distribution in heavy fuel oil contributes significantly to the stabilization of refinery processes.
RAPTECH's solutions support the resource-conserving and economically efficient production of high-quality fuels. In this way, we make a sustainable contribution to process optimization in refineries and to improving the quality of modern fuel products.
The use of advanced blending processes improves the flow properties of the media and at the same time significantly increases the combustion efficiency of the fuels. The precise control of particle size and distribution in heavy fuel oil contributes significantly to the stabilization of refinery processes.
RAPTECH's solutions support the resource-conserving and economically efficient production of high-quality fuels. In this way, we make a sustainable contribution to process optimization in refineries and to improving the quality of modern fuel products.
Blending technology on the RAPTECH pilot plant
Individual customization and implementation - practical and powerful
RAPTECH's pilot plant offers a unique opportunity to test blending technology under real conditions. In contrast to purely theoretical simulations, it enables practical developments and optimizations.
The blending technology is based on acoustic energy in the flow and ensures efficient, uniform particle distribution. Even complex media with varying viscosity can be processed reliably. The experienced development team designs individual solutions based on this dispersion technology.
The aim is to quickly bring customized processes to market maturity. RAPTECH's inline dispersion technology is scalable and suitable for a wide range of industrial sectors. Users benefit from a reproducible, economical and low-maintenance solution. The dispersion technology meets the highest quality requirements in sensitive production areas. This makes it the ideal basis for future-oriented process optimization.
The blending technology is based on acoustic energy in the flow and ensures efficient, uniform particle distribution. Even complex media with varying viscosity can be processed reliably. The experienced development team designs individual solutions based on this dispersion technology.
The aim is to quickly bring customized processes to market maturity. RAPTECH's inline dispersion technology is scalable and suitable for a wide range of industrial sectors. Users benefit from a reproducible, economical and low-maintenance solution. The dispersion technology meets the highest quality requirements in sensitive production areas. This makes it the ideal basis for future-oriented process optimization.
Services
Financing & assembly
Our team of experts will support you throughout the entire project - from the initial concept to the successful implementation of your mixing technology solution.
Get in touch with us - we will implement your mixing technology projects in a targeted, economical and reliable manner.
- Installation and set-up by qualified service technicians
- Invoicing after successful commissioning
- Possibility of temporary use of the CaviFlow® blending technology
Get in touch with us - we will implement your mixing technology projects in a targeted, economical and reliable manner.
- Send us a short message. We look forward to hearing more about your projects.
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Blending technology
Frequently asked questions on the topic: Blending technology
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